Patents by Inventor Daniel W. Bancroft

Daniel W. Bancroft has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11155904
    Abstract: A cobalt-rich wear resistant and corrosion resistant alloy useful for parts of a combustion engine such as valve seat inserts includes, in weight % about 0.1 to about 0.8% C, about 0.1 to about 1.5% Mn, about 3 to about 5% Si, about 10 to about 20% Cr, about 5 to about 32% Fe, about 0.5 to about 4% W, about 10 to about 30% Mo, up to about 20% Ni, about 20 to about 40% Co, up to about 6% V, up to about 3% Nb, total V plus Nb of about 0.5 to about 8.5% and balance unavoidable impurities including up to 0.035% P, up to 0.015% S and up to 0.250% N.
    Type: Grant
    Filed: July 11, 2019
    Date of Patent: October 26, 2021
    Assignee: L.E. Jones Company
    Inventors: Cong Yue Qiao, David M Doll, Heidi Ziegler Doll, Douglas W. Dooley, Daniel W. Bancroft
  • Publication number: 20210010113
    Abstract: A cobalt-rich wear resistant and corrosion resistant alloy useful for parts of a combustion engine such as valve seat inserts includes, in weight % about 0.1 to about 0.8% C, about 0.1 to about 1.5% Mn, about 3 to about 5% Si, about 10 to about 20% Cr, about 5 to about 32% Fe, about 0.5 to about 4% W, about 10 to about 30% Mo, up to about 20% Ni, about 20 to about 40% Co, up to about 6% V, up to about 3% Nb, total V plus Nb of about 0.5 to about 8.5% and balance unavoidable impurities including up to 0.035% P, up to 0.015% S and up to 0.250% N.
    Type: Application
    Filed: July 11, 2019
    Publication date: January 14, 2021
    Applicant: L.E. Jones Company
    Inventors: Cong Yue Qiao, David M Doll, Heidi Ziegler Doll, Douglas W. Dooley, Daniel W. Bancroft
  • Publication number: 20100272597
    Abstract: Disclosed herein is a nickel based alloy comprising, in weight percentage: carbon from about 0.5 to about 1.5; chromium from about 25 to about 35; tungsten from about 12 to about 18; iron from about 3.5 to about 8.5; molybdenum from about 1 to about 8; manganese up to about 0.50; silicon up to about 1.0; and the balance nickel and incidental impurities. The alloy is suitable for valve seat insert applications in internal combustion engines.
    Type: Application
    Filed: April 24, 2009
    Publication date: October 28, 2010
    Applicant: L. E. Jones Company
    Inventors: Cong Yue Qiao, Daniel W. Bancroft
  • Patent number: 7754143
    Abstract: A cobalt-rich wear resistant and corrosion resistant alloy comprises in weight %, 0.5 to 1.2% C, 0.6 to 2.1% Si, 17 to 24% Cr, 27 to 38.5% Fe, 1.4 to 20% W, 3.8 to 9.7% Mo, less than 1% Ni and balance Co. A preferred cobalt-rich alloy comprises in weight %, 0.5 to 0.9 C, 0.75 to 1.15% Si, 17.5 to 20.5 Cr, 27.0 to 32.0 Fe, 12.5 to 16.5 W, 6.25 to 8.25 Mo, 0.45 to 1.00 Ni and balance Co. The alloy preferably has a microstructure free of primary carbides and comprises up to about 50% by volume eutectic reaction phases in a solid solution matrix. The solid solution matrix is an ?Fe-?Co face-centered cubic solution with W, Cr and Mo as solute elements and the eutectic reaction products comprise a (Co,Cr)7(W,Mo)6 phase and an ?Fe-?Co phase. The alloy is useful as a valve seat insert for internal combustion engines such as diesel engines.
    Type: Grant
    Filed: April 15, 2008
    Date of Patent: July 13, 2010
    Assignee: L. E. Jones Company
    Inventors: Cong Yue Qiao, Daniel W. Bancroft
  • Publication number: 20090257906
    Abstract: A cobalt-rich wear resistant and corrosion resistant alloy comprises in weight %, 0.5 to 1.2% C, 0.6 to 2.1% Si, 17 to 24% Cr, 27 to 38.5% Fe, 1.4 to 20% W, 3.8 to 9.7% Mo, less than 1% Ni and balance Co. A preferred cobalt-rich alloy comprises in weight %, 0.5 to 0.9 C, 0.75 to 1.15% Si, 17.5 to 20.5 Cr, 27.0 to 32.0 Fe, 12.5 to 16.5 W, 6.25 to 8.25 Mo, 0.45 to 1.00 Ni and balance Co. The alloy preferably has a microstructure free of primary carbides and comprises up to about 50% by volume eutectic reaction phases in a solid solution matrix. The solid solution matrix is an ?Fe-?Co face-centered cubic solution with W, Cr and Mo as solute elements and the eutectic reaction products comprise a (Co, Cr)7(W,Mo)6 phase and an ?Fe-?Co phase. The alloy is useful as a valve seat insert for internal combustion engines such as diesel engines.
    Type: Application
    Filed: April 15, 2008
    Publication date: October 15, 2009
    Applicant: L.E. Jones Company,
    Inventors: Cong Yue Qiao, Daniel W. Bancroft
  • Patent number: 7216427
    Abstract: A prehardened valve seat insert and a process for forming a prehardened valve seat insert for insertion into a cylinder head or an engine block of an internal combustion engine. The process comprises the steps of (a) forming the valve seat insert; (b) precision machining the valve seat insert to precise tolerances so that the valve seat insert can be installed in one of the cylinder head and the engine block without the need for additional seat machining; and (c) treating the valve seat insert to form a wear resistant surface layer prior to inserting the valve seat insert into one of the cylinder head and the engine block.
    Type: Grant
    Filed: December 18, 2002
    Date of Patent: May 15, 2007
    Assignee: L. E. Jones Company
    Inventors: Todd A. Trudeau, Daniel W. Bancroft, Cong Yue Qiao, Douglas W. Dooley
  • Publication number: 20030131473
    Abstract: A prehardened valve seat insert and a process for forming a prehardened valve seat insert for insertion into a cylinder head or an engine block of an internal combustion engine. The process comprises the steps of (a) forming the valve seat insert; (b) precision machining the valve seat insert to precise tolerances so that the valve seat insert can be installed in one of the cylinder head and the engine block without the need for additional seat machining; and (c) treating the valve seat insert to form a wear resistant surface layer prior to inserting the valve seat insert into one of the cylinder head and the engine block.
    Type: Application
    Filed: December 18, 2002
    Publication date: July 17, 2003
    Inventors: Todd A. Trudeau, Daniel W. Bancroft, Cong Yue Qiao, Douglas W. Dooley
  • Patent number: 6519847
    Abstract: A method of manufacturing surface treated, prefinished valve seat inserts. The method entails forming the valve seat insert, precision machining the valve seat insert to precise tolerances so that the valve seat insert can be installed in one of the cylinder head and engine block without the need for additional seat machining and treating the valve seat insert with a wear resistant treatment prior to inserting the valve seat insert into on of the cylinder head and engine block.
    Type: Grant
    Filed: January 16, 2002
    Date of Patent: February 18, 2003
    Assignee: L. E. Jones Company
    Inventors: Todd A. Trudeau, Daniel W. Bancroft, Cong Yue Qiao, Douglas W. Dooley