Abstract: Laser waveguides, methods and systems for forming a laser waveguide are provided. The waveguide includes an inner cladding layer surrounding a central axis and a glass core surrounding and located outside of the inner cladding layer. The glass core includes a laser-active material. The waveguide includes an outer cladding layer surrounding and located outside of the glass core. The inner cladding, outer cladding and/or core may surround a hollow central channel or bore and may be annular in shape.

Abstract: A system and process for making a thin, soot particle or glass sheet is provided. The system includes a soot deposition plate having a deposition surface and a glass soot generating device spaced from the deposition surface along a first axis. The glass soot generating device is configured to generate glass soot particles and to deliver the glass soot particles through an outlet and on to the deposition surface in a layer having a thickness of less than 5 mm. At least one of the soot deposition plate and the glass soot generating device is movable to cause relative movement between the deposition surface of the soot deposition plate and the glass soot generating device. A thin soot or sintered soot sheet is also provided. The soot sheet has a variable surface topography that varies along at least two axes.

Abstract: A method includes impregnating a region of a glass sheet with a filler material in a liquid state. The glass sheet includes a plurality of glass soot particles. The filler material is solidified subsequent to the impregnating step to form a glass/filler composite region of the glass sheet.

Abstract: Methods for manufacturing cables and cables assemblies include providing powder particles within a tube extruded about optical fiber. The particles may be accelerated so that as they strike the tube and mechanically attach to the tube.

Abstract: A system and method for making an edge section of a thin, high purity fused silica glass sheet. The method includes a step of directing a laser to melt through the glass sheet with localized heating of a narrow portion of the glass sheet to form an edge section of the glass sheet, and continuing the edge section to form a closed loop defining a perimeter of the glass sheet. The method further includes rapidly cooling the glass sheet through the glass transition temperature as the melted glass of the edge section contracts and/or solidifies to form an unrefined-bullnose shape extending between first and second major surfaces of the glass sheet.

Abstract: A glass tube manufacturing apparatus for manufacturing glass tubing includes a glass delivery tank with molten glass. The glass delivery tank has a bottom opening. A bell has an upper portion with an outer diameter located at the bottom opening. A heating apparatus is at least partially disposed around the bell. The heating apparatus includes a heating portion and a muffle portion located below the heating portion. A lower extended muffle structure extends downwardly from the muffle portion. The lower extended muffle structure extending about a periphery of the glass tubing to manage convective airflow therethrough.

Abstract: A high silica content substrate, such as for a thin-film battery, is provided. The substrate has a high silica content, such as over 90% by weight silica, and is thin, for example less than 500 ?m. The substrate may include a surface with a topography or profile that facilitates bonding with a coating layer, such as a coating of an electrochemical battery material. The high silica content substrate may be flexible, have high temperature resistance, high strength and/or be non-reactive. The substrate may be suitable for use in the high temperature environments used in many chemical deposition or formation processes, such as electrochemical battery material formation processes.

Abstract: Layered glass structures and fabrication methods are described. The methods include depositing soot on a dense glass substrate to form a composite structure and sintering the composite structure to form a layered glass structure. The dense glass substrate may be derived from an optical fiber preform that has been modified to include a planar surface. The composite structure may include one or more soot layers. The layered glass structure may be formed by combining multiple composite structures to form a stack, followed by sintering and fusing the stack. The layered glass structure may further be heated to softening and drawn to control linear dimensions. The layered glass structure or drawn layered glass structure may be configured as a planar waveguide.

Abstract: Layered glass structures and fabrication methods are described. The methods include depositing soot on a dense glass substrate to form a composite structure and sintering the composite structure to form a layered glass structure. The dense glass substrate may be derived from an optical fiber preform that has been modified to include a planar surface. The composite structure may include one or more soot layers. The layered glass structure may be formed by combining multiple composite structures to form a stack, followed by sintering and fusing the stack. The layered glass structure may further be heated to softening and drawn to control linear dimensions. The layered glass structure or drawn layered glass structure may be configured as a planar waveguide.

Abstract: A multicore fiber is provided. The multicore fiber includes a plurality of cores spaced apart from one another, and a cladding surrounding the plurality of cores and defining a substantially rectangular or cross-sectional shape having four corners. Each corner has a radius of curvature of less than 1000 microns. The multicore fiber may be drawn from a preform in a circular draw furnace in which a ratio of a maximum cross-sectional dimension of the preform to an inside diameter of the preform to an inside diameter of the draw furnace is greater than 0.60. The multicore fiber may have maxima reference surface.

Abstract: A system and method for making an edge section of a thin, high purity fused silica glass sheet. The method includes a step of directing a laser to melt through the glass sheet with localized heating of a narrow portion of the glass sheet to form an edge section of the glass sheet, and continuing the edge section to form a closed loop defining a perimeter of the glass sheet. The method further includes rapidly cooling the glass sheet through the glass transition temperature as the melted glass of the edge section contracts and/or solidifies to form an unrefined-bullnose shape extending between first and second major surfaces of the glass sheet.

Abstract: A high silica content substrate, such as for a device, is provided. The substrate has a high silica content and is thin. The substrate may include a surface with a topography or profile that facilitates bonding with a conductive metal layer, such as a metal layer for a circuit or antenna. The substrate may be flexible, have high temperature resistance, very low CTE, high strength and/or be non-reactive. The substrate may be suitable for use in circuits intended for use in high temperature environments, low temperature environments, reactive environments, or other harsh environments. The substrate may be suitable for high frequency antenna applications.

Abstract: A method includes impregnating a region of a glass sheet with a filler material in a liquid state. The glass sheet includes a plurality of glass soot particles. The filler material is solidified subsequent to the impregnating step to form a glass/filler composite region of the glass sheet.

Abstract: A high silica content substrate, such as for a thin-film battery, is provided. The substrate has a high silica content, such as over 90% by weight silica, and is thin, for example less than 500 ?m. The substrate may include a surface with a topography or profile that facilitates bonding with a coating layer, such as a coating of an electrochemical battery material. The high silica content substrate may be flexible, have high temperature resistance, high strength and/or be non-reactive. The substrate may be suitable for use in the high temperature environments used in many chemical deposition or formation processes, such as electrochemical battery material formation processes.

Abstract: A method for processing material includes sintering a portion of a sheet of material at a location on the sheet, moving the sintering location along the sheet of material at a first rate, and pulling the sintered material away from the sintering location at a second rate that is greater than the first rate.

Abstract: A method includes impregnating a region of a glass sheet with a filler material in a liquid state. The glass sheet includes a plurality of glass soot particles. The filler material is solidified subsequent to the impregnating step to form a glass/filler composite region of the glass sheet.

Abstract: A system and method for sintering a thin, high purity fused silica glass sheet having a thickness of 500 ?m or less, includes a step of rastering a beam of a laser across a sheet of high purity fused silica soot; wherein a pattern of the rastering includes tightly spacing target locations on the sheet such that the laser sinters the soot and simultaneously forms tiny notches on a first major surface of the sheet when viewed in cross-section, wherein the tiny notches are crenellated such that at least some of the notches have generally flat bottom surfaces and at least some respective adjoining caps have generally plateau top surfaces offset from the bottom surfaces by steeply-angled sidewalls.

Abstract: A method of making an LED device and an LED device using a high-silica, fully-sintered glass substrate is provided. The high-silica substrate is at least 99% silica and is thin, such as less than 200 ?m in thickness. A phosphor containing layer is deposited on to the substrate and is laser sintered on the substrate such that a portion of the sintered phosphor layer embeds in the material of the substrate.

Abstract: A spool apparatus includes a first flange with a first layer of conformable material defining an inner face of the first flange and a second flange with a second layer of conformable material defining an inner face of the second flange. Methods are also provided where a first end winding of a first layer of windings is pressed into the inner face of the first flange such that the first layer of conformable material of the first flange conforms the inner face of the first flange into a shape of a circumferential surface portion of the first end winding.

Abstract: A multicore fiber is provided. The multicore fiber includes a plurality of cores spaced apart from one another, and a cladding surrounding the plurality of cores and defining a substantially rectangular or cross-sectional shape having four corners. Each corner has a radius of curvature of less than 1000 microns. The multicore fiber may be drawn from a preform in a circular draw furnace in which a ratio of a maximum cross-sectional dimension of the preform to an inside diameter of the preform to an inside diameter of the draw furnace is greater than 0.60. The multicore fiber may have maxima reference surface.