Patents by Inventor Dario Rea

Dario Rea has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240101295
    Abstract: A packaging system to pack objects in boxes includes a supply station to supply objects of a purchase order batch, an insertion station to insert in a box a specific batch picked up from the supply station, a closing station to close the box, a storage unit configured to house a respective group of folded and flattened boxes, a forming apparatus configured to carry out both an automatic pick-up of a corresponding folded and flattened box from the storage unit, and also a subsequent automatic forming of the box starting from the picked-up folded and flattened box. The forming apparatus includes a first pick-up device and a second pick-up device respectively slidably mounted on the storage unit to slide along a respective linear path, the first pick-up device remaining in a shared transfer space when it moves the folded and flattened box.
    Type: Application
    Filed: December 7, 2023
    Publication date: March 28, 2024
    Inventors: Dario REA, Fiorenzo DRAGHETTI, Alessandro CARAPIA, Filippo ROSA, Giacomo COLLEPALUMBO
  • Patent number: 11548670
    Abstract: Described is a unit for filling containing elements (2) of single-use capsules (3) with a dose (33) of product for extraction or infusion beverages, comprising: a line (4) for transporting containing elements (2); a station (SR) for filling the containing elements (2) with a dose (33) of product which comprises: at least a first containing seat (S1) designed to receive a dose (33) of product; a substation (ST1) for forming the dose (33) provided with a device (6) for releasing a predetermined quantity of product defining the dose (33) inside the first containing seat (S1), the release device (6) comprising a hopper (38) and at least one rotary element (40a) having a helical profile which extends between a first end and a second end, configured to rotate about a respective axis (X4) of rotation; a drive and control unit (15) configured to drive the rotary element (40a) according to a speed of rotation variable as a function of an angular position of the first end of the rotary unit (40a).
    Type: Grant
    Filed: July 1, 2015
    Date of Patent: January 10, 2023
    Assignee: GIMA S.p.A.
    Inventors: Pierluigi Castellari, Dario Rea
  • Patent number: 10913554
    Abstract: Described is a unit for releasing product for extraction or infusion beverages in containers (2) forming single-use capsules (3) comprising: at least one seat (S1) for containing a predetermined dose (33) of product having side walls; a device (6) for feeding the product in the containing seat (S1) to define the dose (33); a device (70) for compressing the product in the containing seat (S1); a device (10) for moving the seat (S1) along a closed path (PS); a device (71) for ejecting the dose from the containing seat (S1); a unit (15) for controlling and operating the compacting device (70) and the ejection device (71); the control and operating unit (15) being configured for controlling the compacting device (70) with a force such as to produce a compression which causes a coupling of the dose (33) with the side walls of the containing seat (S1) which prevents, in the operating condition of the unit, the escape of the dose from the containing seat (S1) in the absence of actions mechanical for pushing on the d
    Type: Grant
    Filed: February 3, 2015
    Date of Patent: February 9, 2021
    Assignee: I.M.A. INDUSTRIA MACCHINE AUTOMATICHE S.P.A.
    Inventors: Dario Rea, Pierluigi Castellari
  • Patent number: 10889397
    Abstract: Described is a unit for filling containers (2) forming single-use capsules (3) with a dose (33) of product for extraction or infusion beverages, comprising: a line (4) for transport of the containers (2); a station (SR) for filling the containers (2) with a dose (33) of product and comprising: a first containing seat (S1) designed to receive a dose (33) of product; a device (10) for moving the first seat (S); a device (11) for adjusting the position of the first containing seat (S1) between a position (P1) for receiving the dose and a position (P2) for releasing the dose; a substation (ST1) for forming the dose (33) inside the first containing seat (S1); a substation (ST3) for releasing the dose (33) of product from the first containing seat (S1) to a container (2) transported by the transport line (4), the adjusting device (11) being configured to place the first containing seat (S1) in the receiving position (P1) at the substation (ST1) for forming the dose (33) and in the release position (P2) at the subst
    Type: Grant
    Filed: August 3, 2015
    Date of Patent: January 12, 2021
    Assignee: I.M.A. INDUSTRIA MACCHINE AUTOMATICHE S.P.A.
    Inventors: Dario Rea, Pierluigi Castellari, Davide Baraccani
  • Patent number: 10822124
    Abstract: A unit for boxing packaged food products including a rotary element with at least one first seat for receiving a blank; a first transfer station for transferring the blank from a magazine for feeding blanks to a folding mould; a folding station for opening up, at least partly, the blank; a second transfer station for transferring the blank folded open from mould to the first receiving seat; an insertion station for inserting the packaged food products inside the blank folded open positioned on the first receiving seat; a closing station for closing the blank folded open, positioned on the second receiving seat and containing the packaged food products.
    Type: Grant
    Filed: February 3, 2017
    Date of Patent: November 3, 2020
    Assignee: GIMA S.P.A.
    Inventors: Pierluigi Castellari, Dario Rea, Massimiliano Medri
  • Patent number: 10815020
    Abstract: A unit for boxing packaged food products including: a first rotary element with at least one first receiving seat; a first transfer station for transferring a blank from a magazine for feeding blanks to the first receiving seat; a folding station for opening up the blank; a second rotary element with at least one second receiving seat; a second transfer station for transferring the blank folded open from the first receiving seat to the second receiving seat; an insertion station for inserting the packaged food products inside the blank folded open positioned on the second receiving seat; and a closing station for closing the blank folded open, positioned on the second receiving seat and containing the packaged food products.
    Type: Grant
    Filed: February 3, 2017
    Date of Patent: October 27, 2020
    Assignee: GIMA S.p.A.
    Inventors: Pierluigi Castellari, Dario Rea, Massimiliano Medri
  • Patent number: 10793347
    Abstract: A machine for forming filter bags for infusion products including a first movement carousel rotating continuously about a first axis of rotation; a plurality of first gripping means positioned along, and movable continuously with, the first carousel; a plurality of first operating stations positioned along, and movable continuously with, the first movement carousel; each first operating station is associated with a corresponding first gripping means; each first operating station is configured to operate on the piece of filter material in order to form, at least partly, a filter bag along a predetermined angular stretch of rotation of the first movement carousel; and a plurality of first translation devices, associated with the first movement carousel and configured for translating, mutually, the first operating stations and the corresponding first gripping means along a direction parallel to the axis of rotation.
    Type: Grant
    Filed: February 21, 2017
    Date of Patent: October 6, 2020
    Assignee: I.M.A. INDUSTRIA MACCHINE AUTOMATICHE S.P.A.
    Inventors: Dario Rea, Sauro Rivola, Fabio Pasini
  • Patent number: 10472185
    Abstract: A beverage capsule machine for making single use capsules (1) for infusion beverages such as coffee, milk, chocolate, tea or combinations of these ingredients, comprises: a transport element (8) for transporting the components of the capsule (1) and being closed in a loop around movement means (9); the transport element (8) is configured to define a plurality of pockets (10) for receiving the components of the capsule (1) and which are positioned one after the other, in succession; a plurality of stations which are positioned along a path (P) followed by the transport element (8) and which are configured for operating continuously in phase with the same transport element (8) and comprising at least: a feed station (11) for feeding rigid containers (2) into respective pockets (10) of the transport element (8); a dosing station (12) for dosing the product into the rigid container (2); a closing station (13) for closing the rigid container (2) with a length of sheet (7); an outfeed station (14) for the capsule (
    Type: Grant
    Filed: March 26, 2013
    Date of Patent: November 12, 2019
    Assignee: GIMA, S.P.A.
    Inventors: Dario Rea, Emanuele Rubbi, Pierluigi Castellari
  • Patent number: 10464700
    Abstract: A method for making an intermediate component (11) of a single use capsule (1) for extraction or infusion beverages includes the step of: arranging a first strip (S1) of thermoformable filtering material above rigid bodies (2); joining the first strip (S1) of thermoformable filtering material to the rigid bodies (2) at respective rims (7); forming the first strip (S1) of thermoformable filtering material to achieve a filter (8) that defines a chamber (5) for a dose of product. A machine for making intermediate components of single use capsules (1) for extraction or infusion beverages includes: a feeding system (40); a transport system (50); a joining station (60); and a forming station (70).
    Type: Grant
    Filed: October 31, 2012
    Date of Patent: November 5, 2019
    Assignee: GIMA, S.P.A.
    Inventors: Dario Rea, Fabio Franceschi
  • Patent number: 10315785
    Abstract: Described is a unit for filling containers (2) forming single-use capsules (3) with a dose (33) of product for extraction or infusion beverages, comprising: a line (4) for transport of the containers (2); a station (SR) for filling the containers (2) with a dose (33) of product and comprising: a first containing seat (S1) designed to receive a dose (33) of product; a device (10) for moving the first seat (S); a device (11) for adjusting the position of the first containing seat (S1) between a position (P1) for receiving the dose and a position (P2) for releasing the dose; a substation (ST1) for forming the dose (33) inside the first containing seat (S1); a substation (ST3) for releasing the dose (33) of product from the first containing seat (S1) to a container (2) transported by the transport line (4), the adjusting device (11) being configured to place the first containing seat (S1) in the receiving position (P1) at the substation (ST1) for forming the dose (33) and in the release position (P2) at the subst
    Type: Grant
    Filed: February 3, 2015
    Date of Patent: June 11, 2019
    Assignee: GIMA S.p.A.
    Inventors: Dario Rea, Pierluigi Castellari
  • Patent number: 10315791
    Abstract: A method for making a single use capsule (1) for extraction or infusion beverages includes the step of: arranging a first strip (S1) of thermoformable filtering material above rigid bodies (2); joining the first strip (S1) of thermoformable filtering material to the rigid bodies (2) at respective rims (7); forming the first strip (S1) of thermoformable filtering material to achieve a filter (8) that defines a chamber (5); filling the chamber (5) with a dose (D) of product; closing the chamber (5) and the rigid body (2) with a closing lid (6). A machine for making single use capsules (1) for extraction beverages includes: a feeding system (40); a transport system (50); a joining station (60); a forming station (70); a filling station (80); and a closing station (90).
    Type: Grant
    Filed: October 31, 2012
    Date of Patent: June 11, 2019
    Assignee: GIMA, S.P.A.
    Inventors: Dario Rea, Fabio Franceschi
  • Patent number: 10246204
    Abstract: A beverage capsule machine for making single use capsules (1) for infusion beverages such as coffee, milk, chocolate, tea or combinations of these ingredients, comprises: a transport element (8) for transporting rigid containers (2) and being dosed in a loop around movement means (9), with a vertical axis (Z9), for continuously moving the transport element (8); the element (8) being configured to define a plurality of pockets (10) for receiving the rigid containers (2) and arranged in succession, each having a respective vertical axis (Z10); a plurality of stations which are positioned along a path (P) followed by the transport element (8) and which are configured for operating continuously in phase with the transport element (8) and comprising at least: a feeding station (11) for feeding the rigid containers (2) into the respective pockets (10) of the transport element (8); a dosing station (12) for dosing the infusion product into the rigid container (2); a closing station (13) where the open aperture (4) o
    Type: Grant
    Filed: February 4, 2013
    Date of Patent: April 2, 2019
    Assignee: GIMA, S.P.A.
    Inventor: Dario Rea
  • Publication number: 20190055041
    Abstract: A unit for boxing packaged food products including: a first rotary element with at least one first receiving seat; a first transfer station for transferring a blank from a magazine for feeding blanks to the first receiving seat; a folding station for opening up the blank; a second rotary element with at least one second receiving seat; a second transfer station for transferring the blank folded open from the first receiving seat to the second receiving seat; an insertion station for inserting the packaged food products inside the blank folded open positioned on the second receiving seat; and a closing station for closing the blank folded open, positioned on the second receiving seat and containing the packaged food products.
    Type: Application
    Filed: February 3, 2017
    Publication date: February 21, 2019
    Applicant: GIMA S.p.A.
    Inventors: Pierluigi CASTELLARI, Dario REA, Massimiliano MEDRI
  • Publication number: 20190047781
    Abstract: A machine for forming filter bags for infusion products including a first movement carousel rotating continuously about a first axis of rotation; a plurality of first gripping means positioned along, and movable continuously with, the first carousel; a plurality of first operating stations positioned along, and movable continuously with, the first movement carousel; each first operating station is associated with a corresponding first gripping means; each first operating station is configured to operate on the piece of filter material in order to form, at least partly, a filter bag along a predetermined angular stretch of rotation of the first movement carousel; and a plurality of first translation devices, associated with the first movement carousel and configured for translating, mutually, the first operating stations and the corresponding first gripping means along a direction parallel to the axis of rotation.
    Type: Application
    Filed: February 21, 2017
    Publication date: February 14, 2019
    Inventors: Dario REA, Sauro RIVOLA, Fabio PASINI
  • Publication number: 20190016486
    Abstract: A unit for boxing packaged food products including a rotary element with at least one first seat for receiving a blank; a first transfer station for transferring the blank from a magazine for feeding blanks to a folding mould; a folding station for opening up, at least partly, the blank; a second transfer station for transferring the blank folded open from mould to the first receiving seat; an insertion station for inserting the packaged food products inside the blank folded open positioned on the first receiving seat; a closing station for closing the blank folded open, positioned on the second receiving seat and containing the packaged food products.
    Type: Application
    Filed: February 3, 2017
    Publication date: January 17, 2019
    Inventors: Pierluigi CASTELLARI, Dario REA, Massimiliano MEDRI
  • Patent number: 10173797
    Abstract: Described is a unit for filling containing elements (2) of single-use capsules (3) for extraction or infusion beverages, comprising: a line (4) for transport of containing elements (2) designed to contain a dose (33) of product; a station (SR) for filling the containing elements (2) comprising: at least a first containing seat (S1) designed to receive a dose (33); a substation (ST1) for forming a dose (33) inside the first containing seat (S1); at least a second containing seat (S2) designed to receive the dose (33) from the first containing seat (S1); a substation (ST2) for transferring the dose (33) from the first containing seat (S1) to the second containing seat (S2); devices (7) for moving the first containing seat (S1) between the forming substation (ST1) and the transfer substation (ST2) and vice versa; a substation (ST3) for releasing the dose (33) from the second containing seat (S2) to a containing element (2); further devices (8) for moving the second containing seat (S2) between the transfer subst
    Type: Grant
    Filed: October 3, 2014
    Date of Patent: January 8, 2019
    Assignee: GIMA S.P.A.
    Inventors: Dario Rea, Emanuele Rubbi, Pierluigi Castellari
  • Patent number: 10144541
    Abstract: A machine for making single use capsules (1) for extract or infusion beverages includes: a transport element (8) for transporting rigid containers (2) and being closed in a loop around movement apparatus (9); a feeding station (11) for feeding the rigid containers (2) into respective pockets (10) of the transport element (8); a dosing station (12) for dosing the product into the rigid container (2); a closing station (13) for closing the rigid container (2) with a piece of sheet (7); an outfeed station (14).
    Type: Grant
    Filed: February 24, 2014
    Date of Patent: December 4, 2018
    Assignee: GIMA, S.P.A.
    Inventors: Dario Rea, Pierluigi Castellari
  • Patent number: 10138007
    Abstract: Described is a unit for filling containing elements (2) of single-use capsules (3) for extraction or infusion beverages, comprising: a line (4) for transport of containing elements (2) designed to contain a dose (33) of product; a station (SR) for filling the containing elements (2) comprising: at least a first containing seat (S1) designed to receive a dose (33); a substation (ST1) for forming a dose (33) inside the first containing seat (S1); at least a second containing seat (S2) designed to receive the dose (33) from the first containing seat (S1); a substation (ST2) for transferring the dose (33) from the first containing seat (S1) to the second containing seat (S2); devices (7) for moving the first containing seat (S1) between the forming substation (ST1) and the transfer substation (ST2) and vice versa; a substation (ST3) for releasing the dose (33) from the second containing seat (S2) to a containing element (2); further devices (8) for moving the second containing seat (S2) between the transfer subst
    Type: Grant
    Filed: June 12, 2014
    Date of Patent: November 27, 2018
    Assignee: GIMA, S.P.A.
    Inventors: Emanuele Rubbi, Pierluigi Castellari, Dario Rea
  • Publication number: 20180178936
    Abstract: Described is a unit for filling containing elements (2) of single-use capsules (3) with a dose (33) of product for extraction or infusion beverages, comprising: a line (4) for transporting containing elements (2); a station (SR) for filling the containing elements (2) with a dose (33) of product which comprises: at least a first containing seat (S1) designed to receive a dose (33) of product; a substation (ST1) for forming the dose (33) provided with a device (6) for releasing a predetermined quantity of product defining the dose (33) inside the first containing seat (S1), the release device (6) comprising a hopper (38) and at least one rotary element (40a) having a helical profile which extends between a first end and a second end, configured to rotate about a respective axis (X4) of rotation; a drive and control unit (15) configured to drive the rotary element (40a) according to a speed of rotation variable as a function of an angular position of the first end of the rotary unit (40a).
    Type: Application
    Filed: July 1, 2015
    Publication date: June 28, 2018
    Inventors: Pierluigi Castellari, Dario REA
  • Patent number: 9802721
    Abstract: A machine for making and packing capsules (2) for extraction products in multi-capsule packs (27) includes a feeding station (11) for feeding rigid bodies (3) of the capsules, a dosing station (12) for dosing a dose of product within the rigid bodies, a closing station (13) for closing an upper aperture of the rigid bodies with a respective lid (7); a transport element (8) that features a plurality of seats (10) for housing and moving the capsules through the stations; an exit station (17) adapted to draw the capsules from the transport element; and a packing station (23) adapted to pack the capsules in multi-capsule packs where the capsules are arranged side by side and according to a head-to-tail orientation. The invention further provides for a method for making and packing capsules for extraction products in multi-capsule packs.
    Type: Grant
    Filed: September 9, 2013
    Date of Patent: October 31, 2017
    Assignee: GIMA, S.P.A.
    Inventors: Dario Rea, Pierluigi Castellari