Patents by Inventor David A. Wegerer

David A. Wegerer has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11555154
    Abstract: The process removes hydrogen sulfide from hydrotreated gas by TSA. Hydrogen sulfide adsorbs on the adsorbent while allowing hydrogen in the hydrotreated gas to pass the adsorbent to provide a desulfided hydrogen gas stream and a sulfided adsorbent. A regenerant gas stream can be contacted with the sulfided adsorbent at a swing temperature to desorb hydrogen sulfide from the adsorbent into the regenerant gas stream. The regenerant gas stream can then be recycled to a hydrotreating reactor for processing biorenewable feed to provide hydrogen sulfide to the reactor. The desulfided gas stream can be purified to remove impurities such as carbon oxides and recycled to the hydrotreating reactor and/or used as the regenerant gas stream.
    Type: Grant
    Filed: September 8, 2021
    Date of Patent: January 17, 2023
    Assignee: UOP LLC
    Inventors: David A. Wegerer, Bradley P. Russell, Ashish Mathur, Hari S. Bajpai
  • Patent number: 11376548
    Abstract: Process of treating a net gas stream is disclosed. The process includes sending the net gas stream to a compressor to produce a compressed gas stream. The compressed gas stream is then sent to a pressure swing adsorption unit to produce a hydrogen product stream and a tail gas stream. Tail gas stream from the pressure swing adsorption unit is sent to a first membrane unit to produce a first permeate stream and a first non-permeate stream. Portion of the tail gas stream is sent to a second membrane unit to produce a second permeate stream and a second non-permeate stream.
    Type: Grant
    Filed: September 4, 2019
    Date of Patent: July 5, 2022
    Assignee: UOP LLC
    Inventors: Bradley P. Russell, Gautam Pandey, David A. Wegerer, Wim Elseviers
  • Publication number: 20220145193
    Abstract: The process removes hydrogen sulfide from hydrotreated gas by TSA. Hydrogen sulfide adsorbs on the adsorbent while allowing hydrogen in the hydrotreated gas to pass the adsorbent to provide a desulfided hydrogen gas stream and a sulfided adsorbent. A regenerant gas stream can be contacted with the sulfided adsorbent at a swing temperature to desorb hydrogen sulfide from the adsorbent into the regenerant gas stream. The regenerant gas stream can then be recycled to a hydrotreating reactor for processing biorenewable feed to provide hydrogen sulfide to the reactor. The desulfided gas stream can be purified to remove impurities such as carbon oxides and recycled to the hydrotreating reactor and/or used as the regenerant gas stream.
    Type: Application
    Filed: September 8, 2021
    Publication date: May 12, 2022
    Inventors: David A. Wegerer, Bradley P. Russell, Ashish Mathur, Hari S. Bajpai
  • Publication number: 20220112430
    Abstract: The process produces a diesel stream from a biorenewable feedstock by hydrotreating to remove heteroatoms and saturate olefins. The recycle gas is recycled to the hydrotreating reactor without removing hydrogen sulfide, which is needed in the biorenewable feed to keep the hydrotreating catalyst active. A purification unit can be utilized on a purge gas stream to purify the gas and improve hydrogen concentration in the recycle gas when added to the recycle gas.
    Type: Application
    Filed: September 2, 2021
    Publication date: April 14, 2022
    Inventors: David A. Wegerer, James T. Wexler, Xin X. Zhu, Donald Eizenga, Rafael Alcala, Ashish Mathur, Gautam Pandey, Hari S. Bajpai
  • Patent number: 11299442
    Abstract: A process for producing acetylene, ethylene, or both is disclosed. The process includes combusting a fuel stream to produce a combustion gas effluent stream and pyrolyzing a feed stream in a pyrolysis zone in the presence of the combustion gas effluent stream to produce a pyrolysis zone effluent stream which is further quenched and compressed. The compressed quenched stream is separated in a solvent separation column to produce a net gas stream comprising hydrogen, methane, and at least one carbon oxide and a product stream. A portion of the carbon oxide of the net gas stream is converted into methane in a methanation reactor and a reactor effluent stream is sent to an amine scrubber where carbon dioxide is removed and a methane containing stream is generated as an effluent. The methane containing stream is then recycled to the pyrolysis zone of the supersonic reactor.
    Type: Grant
    Filed: March 31, 2021
    Date of Patent: April 12, 2022
    Assignee: UOP LLC
    Inventors: Nathan Siedler, Charles Luebke, David Wegerer, Parag Jain
  • Patent number: 11207636
    Abstract: A system that is used for the treatment of a net gas stream is disclosed. The system includes a compressor to produce a compressed gas stream from a net gas stream. The compressor is connected to a pressure swing adsorption unit where the net gas stream is separated to produce a hydrogen product stream and a tail gas stream. Tail gas stream from the pressure swing adsorption unit is sent to a first membrane unit to produce a first permeate stream and a first non-permeate stream. A portion of the tail gas stream is sent to a second membrane unit to produce a second permeate stream and a second non-permeate stream.
    Type: Grant
    Filed: September 4, 2019
    Date of Patent: December 28, 2021
    Assignee: UOP LLC
    Inventors: Bradley P. Russell, Gautam Pandey, David A. Wegerer, Wim Elseviers
  • Publication number: 20210300840
    Abstract: A process for producing acetylene, ethylene, or both is disclosed. The process includes combusting a fuel stream to produce a combustion gas effluent stream and pyrolyzing a feed stream in a pyrolysis zone in the presence of the combustion gas effluent stream to produce a pyrolysis zone effluent stream which is further quenched and compressed. The compressed quenched stream is separated in a solvent separation column to produce a net gas stream comprising hydrogen, methane, and at least one carbon oxide and a product stream. A portion of the carbon oxide of the net gas stream is converted into methane in a methanation reactor and a reactor effluent stream is sent to an amine scrubber where carbon dioxide is removed and a methane containing stream is generated as an effluent. The methane containing stream is then recycled to the pyrolysis zone of the supersonic reactor.
    Type: Application
    Filed: March 31, 2021
    Publication date: September 30, 2021
    Inventors: Nathan Siedler, Charles Luebke, David Wegerer, Parag Jain
  • Patent number: 11091704
    Abstract: The invention provides a process for producing hydrogen for a hydrogen consuming process comprising obtaining a net gas stream containing hydrogen, compressing the gas stream to a pressure of 20.7 to 68.9 bar (300 to 1000 psig) to produce a compressed gas stream; sending the compressed gas stream to a pressure swing adsorption unit to be separated into a hydrogen stream and a fuel gas stream; purging the pressure swing adsorption unit with an external purge gas stream from a hydroprocessing unit off gas; treating the off gas with a thermal swing adsorption unit to remove water and other impurities prior to purging the pressure swing adsorption unit, and using a protective adsorbent layer in the pressure swing adsorption unit to adsorb impurities from the external purge gas.
    Type: Grant
    Filed: January 24, 2019
    Date of Patent: August 17, 2021
    Assignee: UOP LLC
    Inventors: David A. Wegerer, Bradley P. Russell, Gautam Pandey, Wim F. Elseviers
  • Patent number: 10947462
    Abstract: A reforming process is described. The reforming process includes introducing a hydrocarbon stream comprising hydrocarbons having 5 to 12 carbon atoms into a reforming zone containing reforming catalyst, the reforming zone comprising at least two reformers, each reformer having a set of reforming operating conditions, to produce a reformate effluent, wherein the last reformer contains less catalyst than the next to the last reformer.
    Type: Grant
    Filed: April 6, 2018
    Date of Patent: March 16, 2021
    Assignee: UOP LLC
    Inventors: Bryan J. Egolf, Ian G. Horn, David A. Wegerer, Gregory R. Werba
  • Publication number: 20210060482
    Abstract: A system that is used for the treatment of a net gas stream is disclosed. The system includes a compressor to produce a compressed gas stream from a net gas stream. The compressor is connected to a pressure swing adsorption unit where the net gas stream is separated to produce a hydrogen product stream and a tail gas stream. Tail gas stream from the pressure swing adsorption unit is sent to a first membrane unit to produce a first permeate stream and a first non-permeate stream. A portion of the tail gas stream is sent to a second membrane unit to produce a second permeate stream and a second non-permeate stream.
    Type: Application
    Filed: September 4, 2019
    Publication date: March 4, 2021
    Inventors: Bradley P. Russell, Gautam Pandey, David A. Wegerer, Wim Elseviers
  • Publication number: 20210060481
    Abstract: Process of treating a net gas stream is disclosed. The process includes sending the net gas stream to a compressor to produce a compressed gas stream. The compressed gas stream is then sent to a pressure swing adsorption unit to produce a hydrogen product stream and a tail gas stream. Tail gas stream from the pressure swing adsorption unit is sent to a first membrane unit to produce a first permeate stream and a first non-permeate stream. Portion of the tail gas stream is sent to a second membrane unit to produce a second permeate stream and a second non-permeate stream.
    Type: Application
    Filed: September 4, 2019
    Publication date: March 4, 2021
    Inventors: Bradley P. Russell, Gautam Pandey, David A. Wegerer, Wim Elseviers
  • Patent number: 10781381
    Abstract: A process and apparatus for hydrocracking a distillate stream and provides for separation into product cuts without a separate debutanizer column, a naphtha splitter column or a sponge absorber column. The product cuts include a C3-C5 LPG stream and a heavy naphtha stream which can be useful as a reforming feed stream. Additionally, as few as two heaters that rely on external utilities may be required for reboiling fractionator column bottoms.
    Type: Grant
    Filed: June 26, 2018
    Date of Patent: September 22, 2020
    Assignee: UOP LLC
    Inventors: David A. Wegerer, Hari S. Bajpai, Gautam Pandey
  • Patent number: 10753235
    Abstract: Processes and apparatus for recovering energy from a petroleum, petrochemical, or chemical process are disclosed. The process comprises providing a fluid process stream in a petroleum, petrochemical, or chemical process zone having a direct current power input; controlling a flow rate of the process stream by directing at least a portion of the process stream through a first power-recovery turbine to generate electric power as direct current therefrom; and providing the recovered direct current to the direct current power input of the process zone.
    Type: Grant
    Filed: March 16, 2018
    Date of Patent: August 25, 2020
    Assignee: UOP LLC
    Inventors: James W. Harris, Donald A. Eizenga, Michael Van de Cotte, David A. Wegerer
  • Patent number: 10632414
    Abstract: The invention provides a process for providing a hydrogen stream to a process utilizing hydrogen comprising obtaining a gas stream containing hydrogen and compressing the gas stream to a pressure of at least 600 psig, Then the compressed gas stream is sent to a pressure swing adsorption unit containing a plurality of beds with at least 5 pressure equalization steps to produce a hydrogen stream. The hydrogen stream can then be compressed and sent to a process utilizing hydrogen. The compressed gas stream may be chilled before entering the pressure swing adsorption unit.
    Type: Grant
    Filed: January 25, 2018
    Date of Patent: April 28, 2020
    Inventors: Bradley P. Russell, David A. Wegerer, Gautam Pandey
  • Patent number: 10576410
    Abstract: A process is disclosed for producing hydrogen for a hydrogen consuming process comprising obtaining a gas stream containing hydrogen from a steam reforming hydrogen plant, sending the gas stream to a pressure swing adsorption unit to be separated into a hydrogen stream and a fuel gas stream; purging the pressure swing adsorption unit with an external purge gas stream from a hydroprocessing unit off gas; treating the off gas with a thermal swing adsorption unit to remove water and other impurities prior to purging the pressure swing adsorption unit; and using a protective adsorbent layer in the pressure swing adsorption unit at the product-hydrogen end of the bed to adsorb impurities from the external purge gas.
    Type: Grant
    Filed: January 25, 2018
    Date of Patent: March 3, 2020
    Inventors: Bradley P. Russell, Margaret A. Stine, David A. Wegerer, Gautam Pandey
  • Publication number: 20190390123
    Abstract: A process and apparatus for hydrocracking a distillate stream and provides for separation into product cuts without a separate debutanizer column, a naphtha splitter column or a sponge absorber column. The product cuts include a C3-C5 LPG stream and a heavy naphtha stream which can be useful as a reforming feed stream. Additionally, as few as two heaters that rely on external utilities may be required for reboiling fractionator column bottoms.
    Type: Application
    Filed: June 26, 2018
    Publication date: December 26, 2019
    Inventors: David A. Wegerer, Hari S. Bajpai, Gautam Pandey
  • Publication number: 20190284966
    Abstract: Processes and apparatus for recovering energy from a petroleum, petrochemical, or chemical process are disclosed. The process comprises providing a fluid process stream in a petroleum, petrochemical, or chemical process zone having a direct current power input; controlling a flow rate of the process stream by directing at least a portion of the process stream through a first power-recovery turbine to generate electric power as direct current therefrom; and providing the recovered direct current to the direct current power input of the process zone.
    Type: Application
    Filed: March 16, 2018
    Publication date: September 19, 2019
    Inventors: James W. Harris, Donald A. Eizenga, Michael Van de Cotte, David A. Wegerer
  • Patent number: 10384988
    Abstract: The present invention involves processes and equipment for handling chloride in an ionic liquid alkylation system. The processes involve not only breaking down the organic chloride to active HCl for ionic liquid activation, but also recovering HCl in the effluent downstream to maintain the HCl requirements while also reducing HCl emissions. This equipment may be used in conjunction with an isomerization reaction zone which is integrated into the ionic liquid alkylation process to further isomerize n-paraffins to isoparaffins for recycle to the alkylation reaction zone.
    Type: Grant
    Filed: November 8, 2016
    Date of Patent: August 20, 2019
    Assignee: UOP LLC
    Inventors: Kurt Detrick, Douglas A. Nafis, David A. Wegerer, Eric Leeton, Trung Pham
  • Publication number: 20190224612
    Abstract: A process is disclosed for producing hydrogen for a hydrogen consuming process comprising obtaining a gas stream containing hydrogen from a steam reforming hydrogen plant, sending the gas stream to a pressure swing adsorption unit to be separated into a hydrogen stream and a fuel gas stream; purging the pressure swing adsorption unit with an external purge gas stream from a hydroprocessing unit off gas; treating the off gas with a thermal swing adsorption unit to remove water and other impurities prior to purging the pressure swing adsorption unit; and using a protective adsorbent layer in the pressure swing adsorption unit at the product-hydrogen end of the bed to adsorb impurities from the external purge gas.
    Type: Application
    Filed: January 25, 2018
    Publication date: July 25, 2019
    Inventors: Bradley P. Russell, Margaret A. Stine, David A. Wegerer, Gautam Pandey
  • Publication number: 20190224611
    Abstract: The invention provides a process for providing a hydrogen stream to a process utilizing hydrogen comprising obtaining a gas stream containing hydrogen and compressing the gas stream to a pressure of at least 600 psig, Then the compressed gas stream is sent to a pressure swing adsorption unit containing a plurality of beds with at least 5 pressure equalization steps to produce a hydrogen stream. The hydrogen stream can then be compressed and sent to a process utilizing hydrogen. The compressed gas stream may be chilled before entering the pressure swing adsorption unit.
    Type: Application
    Filed: January 25, 2018
    Publication date: July 25, 2019
    Inventors: Bradley P. Russell, David A. Wegerer, Gautam Pandey