Patents by Inventor David B. Joyce

David B. Joyce has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20170096746
    Abstract: A method for minimizing unwanted ancillary reactions in a vacuum furnace used to process a material, such as growing a crystal. The process is conducted in a furnace chamber environment in which helium is admitted to the furnace chamber at a flow rate to flush out impurities and at a predetermined pressure to achieve thermal stability in a heat zone, to minimize heat flow variations and to minimize temperature gradients in the heat zone. During cooldown helium pressure is used to reduce thermal gradients in order to increase cooldown rates.
    Type: Application
    Filed: December 19, 2016
    Publication date: April 6, 2017
    Inventors: Frederick Schmid, David B. Joyce, John Brouillette, Daniel P. Betty, Ryan Philpott
  • Patent number: 9546434
    Abstract: A method for minimizing unwanted ancillary reactions in a vacuum furnace used to process a material, such as growing a crystal. The process is conducted in a furnace chamber environment in which helium is admitted to the furnace chamber at a flow rate to flush out impurities and at a predetermined pressure to achieve thermal stability in a heat zone, to minimize heat flow variations and to minimize temperature gradients in the heat zone. During cooldown helium pressure is used to reduce thermal gradients in order to increase cooldown rates.
    Type: Grant
    Filed: September 1, 2010
    Date of Patent: January 17, 2017
    Assignee: GTAT Corporation
    Inventors: Frederick Schmid, David B. Joyce, John Brouillette, Daniel P. Betty, Ryan Philpott
  • Patent number: 9377912
    Abstract: An electronic device comprising a cover plate is disclosed. The cover plate comprises at least one layer of modified sapphire having a dielectric constant that is higher than the dielectric constant of sapphire.
    Type: Grant
    Filed: December 9, 2013
    Date of Patent: June 28, 2016
    Assignee: GTAT Corporation
    Inventors: David B. Joyce, John Q. Dumm, James M. Zahler
  • Publication number: 20140160649
    Abstract: An electronic device comprising a cover plate is disclosed.
    Type: Application
    Filed: December 9, 2013
    Publication date: June 12, 2014
    Applicant: GT CRYSTAL SYSTEMS, LLC
    Inventors: David B. Joyce, John Q. Dumm, James M. Zahler
  • Patent number: 8329133
    Abstract: A method and apparatus for refining metallurgical silicon to produce solar grade silicon for use in photovoltaic cells. A crucible in a vacuum furnace receives a mixture of metallurgical silicon and a reducing agent such as calcium disilicide. The mix is melted in non-oxidizing conditions within the furnace under an argon partial pressure. After melting, the argon partial pressure is decreased to produce boiling and the process ends with directional solidification. The process reduces impurities, such as phosphorus, to a level compatible with solar-grade silicon and reduces other impurities significantly.
    Type: Grant
    Filed: October 28, 2009
    Date of Patent: December 11, 2012
    Assignee: GT Crystal Systems, LLC
    Inventors: Frederick Schmid, David B Joyce
  • Patent number: 8177910
    Abstract: To reduce the heat input to the bottom of the crucible and to control heat extraction independently of heat input, a shield can be raised between a heating element and a crucible at a controlled speed as the crystal grows. Other steps could include moving the crucible, but this process can avoid having to move the crucible. A temperature gradient is produced by shielding only a portion of the heating element; for example, the bottom portion of a cylindrical element can be shielded to cause heat transfer to be less in the bottom of the crucible than at the top, thereby causing a stabilizing temperature gradient in the crucible.
    Type: Grant
    Filed: March 1, 2011
    Date of Patent: May 15, 2012
    Assignee: GT Crystal Systems, LLC
    Inventors: Frederick Schmid, Chandra P. Khattak, David B. Joyce
  • Publication number: 20110217225
    Abstract: A method and apparatus for refining metallurgical silicon to produce solar grade silicon for use in photovoltaic cells. A crucible in a vacuum furnace receives a mixture of metallurgical silicon and a reducing agent such as calcium disilicide. The mix is melted in non-oxidizing conditions within the furnace under an argon partial pressure. After melting, the argon partial pressure is decreased to produce boiling and the process ends with directional solidification. The process reduces impurities, such as phosphorus, to a level compatible with solar-grade silicon and reduces other impurities significantly.
    Type: Application
    Filed: October 28, 2009
    Publication date: September 8, 2011
    Applicant: Crystal System, Inc.
    Inventors: Frederick Schmid, David B. Joyce
  • Publication number: 20110146566
    Abstract: To reduce the heat input to the bottom of the crucible and to control heat extraction independently of heat input, a shield can be raised between a heating element and a crucible at a controlled speed as the crystal grows. Other steps could include moving the crucible, but this process can avoid having to move the crucible. A temperature gradient is produced by shielding only a portion of the heating element; for example, the bottom portion of a cylindrical element can be shielded to cause heat transfer to be less in the bottom of the crucible than at the top, thereby causing a stabilizing temperature gradient in the crucible.
    Type: Application
    Filed: March 1, 2011
    Publication date: June 23, 2011
    Applicant: GT CRYSTAL SYSTEMS, LLC
    Inventors: Frederick SCHMID, Chandra P. KHATTAK, David B. JOYCE
  • Patent number: 7918936
    Abstract: To reduce the heat input to the bottom of the crucible and to control heat extraction independently of heat input, a shield can be raised between a heating element and a crucible at a controlled speed as the crystal grows. Other steps could include moving the crucible, but this process can avoid having to move the crucible. A temperature gradient is produced by shielding only a portion of the heating element; for example, the bottom portion of a cylindrical element can be shielded to cause heat transfer to be less in the bottom of the crucible than at the top, thereby causing a stabilizing temperature gradient in the crucible.
    Type: Grant
    Filed: October 19, 2007
    Date of Patent: April 5, 2011
    Assignee: GT Crystal Systems, LLC
    Inventors: Frederick Schmid, Chandra P. Khattak, David B. Joyce
  • Publication number: 20110048316
    Abstract: A method for minimizing unwanted ancillary reactions in a vacuum furnace used to process a material, such as growing a crystal. The process is conducted in a furnace chamber environment in which helium is admitted to the furnace chamber at a flow rate to flush out impurities and at a predetermined pressure to achieve thermal stability in a heat zone, to minimize heat flow variations and to minimize temperature gradients in the heat zone. During cooldown helium pressure is used to reduce thermal gradients in order to increase cooldown rates.
    Type: Application
    Filed: September 1, 2010
    Publication date: March 3, 2011
    Applicant: GT CRYSTAL SYSTEMS, LLC
    Inventors: Frederick Schmid, David B. Joyce, John Brouillette, Daniel P. Betty, Ryan Philpott
  • Patent number: 7344596
    Abstract: To reduce the heat input to the bottom of the crucible and to control heat extraction independently of heat input, a shield can be raised between a heating element and a crucible at a controlled speed as the crystal grows. Other steps could include moving the crucible, but this process can avoid having to move the crucible. A temperature gradient is produced by shielding only a portion of the heating element; for example, the bottom portion of a cylindrical element can be shielded to cause heat transfer to be less in the bottom of the crucible than at the top, thereby causing a stabilizing temperature gradient in the crucible.
    Type: Grant
    Filed: August 25, 2005
    Date of Patent: March 18, 2008
    Assignee: Crystal Systems, Inc.
    Inventors: Frederick Schmid, Chandra P. Khattak, David B. Joyce
  • Patent number: 6368403
    Abstract: An apparatus for purifying metallurgical grade silicon to produce solar grade silicon has a container for holding molten silicon and one or more torches for providing oxygen and hydrogen gas to heat the molten silicon so that the reaction time is prolonged, to create turbulence, and to introduce silica powder and water vapor for reactions with molten silicon. The molten silicon is then directionally solidified.
    Type: Grant
    Filed: February 25, 2000
    Date of Patent: April 9, 2002
    Assignee: Crystal Systems, Inc.
    Inventors: Frederick Schmid, Chandra P. Khattak, David B. Joyce
  • Patent number: 4472610
    Abstract: A keyboard, particularly for control of electronics in vehicles, has at least one key mounted in a recess in the keyboard and pivotable about a pivot to press against a shaped portion of a rubber gasket to operate an electrical switch. A display, preferably a multiple character LCD, for labellingthe switch is visible through a transparent member and connected to a p.c.b. by zebra striped members. The display is not obscured by a finger operating the key. The key has a transverse bore in which a compression spring is mounted with balls at the end of the spring to co-operate with stepped generally cylindrical members mounted with their axes perpendicular to the pivot pin and forming detent means to give the key a tactile operation. Preferably the key operates three switches by way of three shaped portions.
    Type: Grant
    Filed: March 21, 1983
    Date of Patent: September 18, 1984
    Assignee: LRE Relays & Electronics Limited
    Inventors: Maurice D. Fuller, David B. Joyce