Abstract: A hot glass sheet processing system includes a conveyor roller support structure (34) located within a heated location (32) and has an elongated cooling unit (36) having a housing (38) defining a cooling chamber (40) that receives and has bearings (42) that rotatably support an aligned set of roller ends (30). The cooling unit includes a cooling circuit that supplies cooling fluid to the cooling chamber (40) to provide cooling of the aligned set of roller ends (30) and the bearings (42).

Abstract: A system (10) for forming glass sheets includes a glass location sensing assembly (80) having a fluid switch (82) that is actuated by a roller conveyed glass sheet (G) to control operation of transfer apparatus (69) that transfers the glass sheet from the roller conveyor (22) to a forming mold (48) at a design position for forming. A frame of the sensing assembly (80) supports a carriage (124) on which the fluid switch (82) is mounted for lateral movement with respect to the direction of conveyance of the glass sheet (G) so as to sense its leading extremity. A lateral positioner (130) adjusts the lateral position of the carriage (124) and the fluid switch (82) mounted on the carriage.

Abstract: A glass sheet press forming station (32) and method for press forming hot glass sheets with transverse curvature is performed by initially limiting the central forming of a glass sheet (G) between its end portions upon pickup from a roll conveyor to an upper mold (38) and prior to press forming with an associated lower mold (66) to prevent central area optical distortion of the press formed glass sheet.

Abstract: A glass sheet forming method utilizes first and second upper molds and a lower mold to provide three stage forming. The glass is curved on the upper mold in the first stage but retains straight line elements transverse to the curvature. Transfer of the initially formed glass sheet from the first upper mold to the lower mold then provides the second stage of gravity forming and the glass sheet is then press formed between the second upper mold and the lower mold in the third stage which reduces optical distortion in the central viewing area of the formed glass sheet. In one embodiment the glass sheet is moved horizontally on the lower mold, and in another embodiment the glass sheet is moved horizontally on the first upper mold.

Abstract: A glass sheet three stage forming station utilizes first and second upper molds and a lower mold to provide three stage forming. The glass is curved on the upper mold in the first stage but retains straight line elements transverse to the curvature. Transfer of the initially formed glass sheet from the first upper mold to the lower mold then provides the second stage of gravity forming and the glass sheet is then press formed between the second upper mold and the lower mold in the third stage which reduces optical distortion in the central viewing area of the formed glass sheet. The glass sheet is moved horizontally on the first upper mold and released onto the lower mold.

Abstract: A press station (12) and system (10) for forming glass sheets that are initially formed with an upwardly concave curved shape with end portions (86) and an intermediate portion (88) having straight line elements that are subsequently formed with curved shapes to provide curvature along transverse directions. The forming is performed by initially providing curvature to the straight line elements of the glass sheet end portions (86) while the intermediate portion (88) still has the straight line elements. The glass sheet intermediate portion is subsequently formed to provide curvature to its straight line elements so the entire glass sheet has curvature in transverse directions.

Abstract: A method, press station (12), and system (10) for forming glass sheets that are initially formed with an upwardly concave curved shape with end portions (86) and an intermediate portion (88) having straight line elements that are subsequently formed with curved shapes to provide curvature along transverse directions. The forming is performed by initially providing curvature to the straight line elements of the glass sheet end portions while the intermediate portion (88) still has the straight line elements. The glass sheet intermediate portion is subsequently formed to provide curvature to its straight line elements so the glass sheet has curvature in transverse directions.

Abstract: A glass sheet press forming station (32) and method for press forming hot glass sheets with transverse curvature is performed by initially limiting the central forming of a glass sheet (G) between its end portions upon pickup from a roll conveyor to an upper mold (38) and prior to press forming with an associated lower mold (66) to prevent central area optical distortion of the press formed glass sheet.

Abstract: A glass sheet forming station and method utilize first and second upper molds and a lower mold to provide three stage forming. The glass is curved on the upper mold in the first stage but retains straight line elements transverse to the curvature. Transfer of the initially formed glass sheet from the first upper mold to the lower mold then provides the second stage of gravity forming and the glass sheet is then press formed between the second upper mold and the lower mold in the third stage which reduces optical distortion in the central viewing area of the formed glass sheet. In one embodiment the glass sheet is moved horizontally on the lower mold, and in another embodiment the glass sheet is moved horizontally on the first upper mold.

Abstract: A system (10) and method for positioning a hot glass sheet G on a roll conveyor 24 for further processing utilizes sensors (60, 62, 64) for sensing a conveyed glass sheet position and a turntable (72) having an actuator (74) for providing axial shifting of rolls (26) supported on the turntable to properly locate the glass sheet G, without any sliding between the glass sheet and the conveyor rolls, both rotationally and laterally for further processing which is specifically disclosed as forming.

Abstract: Apparatus (54) for positioning glass sheets for forming includes positioners (55) that are moved slower than the speed of glass sheet conveyance to provide rotational adjustment of a glass sheet into alignment above a forming mold (52) under the operation of a controller (78). The forming mold (52) is moved upwardly for the forming in a pressing manner against a downwardly facing upper mold (58). Both preformed and flat glass sheets can be positioned by different embodiments of the apparatus.

Abstract: A method for positioning glass sheets for forming includes positioners (55) that are moved slower than the speed of glass sheet conveyance to provide rotational adjustment of a glass sheet for accurate alignment above a forming mold (52). The forming mold (52) is moved upwardly for the forming in a pressing manner against a downwardly facing upper mold (58). Both preformed and flat glass sheets can be positioned by different embodiments of the apparatus.

Abstract: A system (10) and method for positioning a hot glass sheet G on a roll conveyor 24 for further processing utilizes sensors (60, 62, 64) for sensing a conveyed glass sheet position and a turntable (72) having an actuator (74) for providing axial shifting of rolls (26) supported on the turntable to properly locate the glass sheet G, without any sliding between the glass sheet and the conveyor rolls, both rotationally and laterally for further processing which is specifically disclosed as forming.

Abstract: Apparatus (36, 36?) and a method for forming glass sheets utilizes a press ring assembly (50) adjacent a heating furnace to receive a heated class sheet therefrom for press forming. The press ring assembly (50) includes a press ring (52) for mounting on a support (48), with the press ring having an open interior and peripheral shape including an upwardly oriented forming face (74) for contacting the heated glass sheet periphery. A heater (75) extends along the peripheral shape of the press ring (52) to provide heating under the control of at least one thermocouple (110), and insulation (78) extends along the periphery of the press ring within the interior, around the exterior and below the press ring to reduce heat loss, with the heater located between the insulation and the press ring. An upper press mold (58) cooperates with the press ring assembly (50) to provide press forming.

Abstract: A method and apparatus (54) for positioning glass sheets for forming includes positioners (55) that are moved slower than the speed of glass sheet conveyance to provide rotational adjustment of a glass sheet into alignment above a forming mold (52). The forming mold (52) is moved upwardly for the forming in a pressing manner against a downwardly facing upper mold (58). Both preformed and flat glass sheets can be positioned by different embodiments of the apparatus.

Abstract: A method for forming glass sheets is performed by a system (10) that includes a forming station (14) having lower and upper molds (28, 30) between which glass sheets G are cyclically received from a furnace (12) on a vacuum transfer platen (34), formed between the lower and upper molds (28, 30), and transferred to a delivery mold (42) for delivery such as to a quench station (16). The vacuum transfer platen (34) and the delivery mold (42) are moved at different elevations into the forming station (14) in respective underlapping and overlapping relationships to each other so each glass sheet forming cycle can begin within the forming station before the prior forming cycle is completed in a time overlapping manner that reduces the cycle time.

Abstract: Apparatus (42) for quenching a formed glass sheet with three steps of gas flow pressures in a manner that reduces cycle time without excessive temporary surface tension that can cause excessive breakage. A control (26) provides the quenching in the three step manner with initial pressures for .5 to 1.3 seconds, increased pressures of at least 25% greater than the initial pressures for .5 to 4 seconds, and final quenching with decreased cooling power that is less than the cooling power of the initial pressures.

Abstract: A method, press station (12), and system (10) for forming glass sheets that are initially formed with an upwardly concave curved shape with end portions (86) and an intermediate portion (88) having straight line elements that are subsequently formed with curved shapes to provide curvature along transverse directions. The forming is performed by initially providing curvature to the straight line elements of the glass sheet end portions while the intermediate portion (88) still has the straight line elements. The glass sheet intermediate portion is subsequently formed to provide curvature to its straight line elements so the glass sheet has curvature in transverse directions.

Abstract: A three step method and apparatus for quenching a formed glass sheet in a manner that reduces cycle time without excessive temporary surface tension that can cause excessive breakage.

Abstract: A press bending station (12) for heated glass sheets includes a conveyor (36) having a lower support structure (38) and central conveyor assemblies (40r) with horizontal rollers (41) as well as having lateral outward wheel conveyor assemblies (40w) with wheels 44 and/or laterally outward inclined roller conveyor assemblies (40r) with inclined rollers (43) for supporting and conveying upwardly formed portions of a preformed heated glass sheet with an upwardly concave shape. Each conveyor assembly has a detachable connection (46) to a drive mechanism (48) of the lower support to provide rotational driving of a roller (41 or 43) or wheel (44) of each conveyor assembly. An actuator (62) provides relative vertical movement that lifts the heated preformed glass sheet received by the conveyor (36) to provide press bending thereof between a lower press ring (52) and an upper press mold (58).