Patents by Inventor David B. Sears

David B. Sears has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11786677
    Abstract: A brushless DC motor including a rotor, a magnet provided to the rotor, a pair of bearings to rotatably support the rotor, a stator assembly that at least partly surrounds the rotor and magnet thereof and adapted to control movement of the rotor, and a bearing tube having an exterior surface and an interior surface that defines a tube interior. The stator assembly is provided along the exterior surface of the tube and the bearings are provided along the interior surface of the tube to support the rotor and magnet within the tube interior. The motor has sample application for use in PAP devices for delivery of positive airway pressure therapy for users or patients.
    Type: Grant
    Filed: August 11, 2021
    Date of Patent: October 17, 2023
    Assignee: ResMed Motor Technologies Inc.
    Inventors: David B. Sears, Aleksandr S. Nagorny, Samuel Aziz Mebasser
  • Publication number: 20220220972
    Abstract: A blower includes a stationary portion including an inlet and an outlet, a rotating portion provided to the stationary portion, and a motor adapted to drive the rotating portion. The inlet and outlet are co-axially aligned. The stationary portion includes a housing, a stator component provided to the housing, and a tube providing an interior surface. The rotating portion includes one or more bearings that are provided along the interior surface of the tube to support a rotor within the tube. In an embodiment, the blower is structured to supply air at positive pressure.
    Type: Application
    Filed: March 28, 2022
    Publication date: July 14, 2022
    Inventors: Barton John KENYON, David B. SEARS, Aleksandr S. NAGORNY, Samuel Aziz MEBASSER, Peter John SWEENEY
  • Patent number: 11293453
    Abstract: A blower includes a stationary portion including an inlet and an outlet, a rotating portion provided to the stationary portion, and a motor adapted to drive the rotating portion. The inlet and outlet are co-axially aligned. The stationary portion includes a housing, a stator component provided to the housing, and a tube providing an interior surface. The rotating portion includes one or more bearings that are provided along the interior surface of the tube to support a rotor within the tube. In an embodiment, the blower is structured to supply air at positive pressure.
    Type: Grant
    Filed: July 8, 2019
    Date of Patent: April 5, 2022
    Assignee: ResMed Motor Technologies Inc
    Inventors: Barton John Kenyon, David B. Sears, Aleksandr S. Nagorny, Samuel Aziz Mebasser, Peter John Sweeney
  • Publication number: 20210369994
    Abstract: A brushless DC motor including a rotor, a magnet provided to the rotor, a pair of bearings to rotatably support the rotor, a stator assembly that at least partly surrounds the rotor and magnet thereof and adapted to control movement of the rotor, and a bearing tube having an exterior surface and an interior surface that defines a tube interior. The stator assembly is provided along the exterior surface of the tube and the bearings are provided along the interior surface of the tube to support the rotor and magnet within the tube interior. The motor has sample application for use in PAP devices for delivery of positive airway pressure therapy for users or patients.
    Type: Application
    Filed: August 11, 2021
    Publication date: December 2, 2021
    Inventors: David B. SEARS, Aleksandr S. NAGORNY, Samuel Aziz MEBASSER
  • Patent number: 11090453
    Abstract: A brushless DC motor including a rotor, a magnet provided to the rotor, a pair of bearings to rotatably support the rotor, a stator assembly that at least partly surrounds the rotor and magnet thereof and adapted to control movement of the rotor, and a bearing tube having an exterior surface and an interior surface that defines a tube interior. The stator assembly is provided along the exterior surface of the tube and the bearings are provided along the interior surface of the tube to support the rotor and magnet within the tube interior. The motor has sample application for use in PAP devices for delivery of positive airway pressure therapy for users or patients.
    Type: Grant
    Filed: March 1, 2018
    Date of Patent: August 17, 2021
    Assignee: ResMed Motor Technologies Inc
    Inventors: David B. Sears, Aleksandr S. Nagorny, Samuel Aziz Mebasser
  • Publication number: 20190334418
    Abstract: A blower includes a stationary portion including an inlet and an outlet, a rotating portion provided to the stationary portion, and a motor adapted to drive the rotating portion. The inlet and outlet are co-axially aligned. The stationary portion includes a housing, a stator component provided to the housing, and a tube providing an interior surface. The rotating portion includes one or more bearings that are provided along the interior surface of the tube to support a rotor within the tube. In an embodiment, the blower is structured to supply air at positive pressure.
    Type: Application
    Filed: July 8, 2019
    Publication date: October 31, 2019
    Inventors: Barton John KENYON, David B. SEARS, Aleksandr S. NAGORNY, Samuel Aziz MEBASSER, Peter John SWEENEY
  • Patent number: 10396640
    Abstract: A method for forming windings of a stator assembly in a blower includes providing a stationary portion for the blower including a tube adapted to support a rotor and using the tube as a mandrel to form the windings of the stator assembly.
    Type: Grant
    Filed: December 20, 2013
    Date of Patent: August 27, 2019
    Assignee: ResMed Motor Technologies Inc.
    Inventors: Barton John Kenyon, David B. Sears, Aleksandr S. Nagorny, Samuel Aziz Mebasser, Peter John Sweeney
  • Publication number: 20180185594
    Abstract: A brushless DC motor including a rotor, a magnet provided to the rotor, a pair of bearings to rotatably support the rotor, a stator assembly that at least partly surrounds the rotor and magnet thereof and adapted to control movement of the rotor, and a bearing tube having an exterior surface and an interior surface that defines a tube interior. The stator assembly is provided along the exterior surface of the tube and the bearings are provided along the interior surface of the tube to support the rotor and magnet within the tube interior. The motor has sample application for use in PAP devices for delivery of positive airway pressure therapy for users or patients.
    Type: Application
    Filed: March 1, 2018
    Publication date: July 5, 2018
    Inventors: David B. SEARS, Aleksandr S. NAGORNY, Samuel Aziz MEBASSER
  • Patent number: 9937307
    Abstract: A PAP device for generating a supply of pressurized gas to be provided to a patient for treatment includes a housing, a core including a motor and at least one impeller, and a vibration isolation system to support the core within the housing in a flexible, vibration-isolated manner.
    Type: Grant
    Filed: December 6, 2013
    Date of Patent: April 10, 2018
    Assignee: ResMed Motor Technologies Inc.
    Inventors: David B. Sears, Aleksandr S. Nagorny, Samuel Aziz Mebasser
  • Patent number: 8816558
    Abstract: An insulator for a stator assembly includes at least a first insulator adapted to be mounted to the stator core and structured to insulate the stator core from the coils. The at least one insulator includes structure to perform at least one additional function. For example, the structure may include a support member to support and/or locate the PCBA on the stator core, a wire guide to guide cross-over wires that form a connection between coils, and/or positioning structure to precisely position the PCBA with respect to the coils.
    Type: Grant
    Filed: May 16, 2013
    Date of Patent: August 26, 2014
    Assignee: ResMed Motor Technologies Inc
    Inventors: David B. Sears, Michael Bruce Moir, Peter Jeffrey Thomas
  • Publication number: 20140101926
    Abstract: A method for forming windings of a stator assembly in a blower includes providing a stationary portion for the blower including a tube adapted to support a rotor and using the tube as a mandrel to form the windings of the stator assembly.
    Type: Application
    Filed: December 20, 2013
    Publication date: April 17, 2014
    Applicant: ResMed Motor Technologies Inc
    Inventors: Barton John KENYON, David B. SEARS, Aleksandr S. NAGORNEY, Samuel Aziz MEBASSER, Peter John SWEENEY
  • Publication number: 20140090645
    Abstract: A PAP device for generating a supply of pressurized gas to be provided to a patient for treatment includes a housing, a core including a motor and at least one impeller, and a vibration isolation system to support the core within the housing in a flexible, vibration-isolated manner.
    Type: Application
    Filed: December 6, 2013
    Publication date: April 3, 2014
    Applicant: ResMed Motor Technologies Inc
    Inventors: David B. SEARS, Aleksandr S. NAGORNY, Samuel Aziz MEBASSER
  • Patent number: 8636479
    Abstract: A blower includes a stationary portion including an inlet and an outlet, a rotating portion provided to the stationary portion, and a motor adapted to drive the rotating portion. The inlet and outlet are co-axially aligned. The stationary portion includes a housing, a stator component provided to the housing, and a tube providing an interior surface. The rotating portion includes one or more bearings that are provided along the interior surface of the tube to support a rotor within the tube. In an embodiment, the blower is structured to supply air at positive pressure.
    Type: Grant
    Filed: June 5, 2008
    Date of Patent: January 28, 2014
    Assignee: ResMed Motor Technologies Inc
    Inventors: Barton John Kenyon, David B. Sears, Aleksandr Nagorny, Samuel Aziz Mebasser, Peter John Sweeney
  • Patent number: 8638014
    Abstract: A brushless DC motor including a rotor, a magnet provided to the rotor, a pair of bearings to rotatably support the rotor, a stator assembly that at least partly surrounds the rotor and magnet thereof and adapted to control movement of the rotor, and a bearing tube having an exterior surface and an interior surface that defines a tube interior. The stator assembly is provided along the exterior surface of the tube and the bearings are provided along the interior surface of the tube to support the rotor and magnet within the tube interior. The motor has sample application for use in PAP devices for delivery of positive airway pressure therapy for users or patients.
    Type: Grant
    Filed: October 24, 2007
    Date of Patent: January 28, 2014
    Assignee: ResMed Motor Technologies Inc
    Inventors: David B. Sears, Aleksandr Nagorny, Samuel Aziz Mebasser
  • Publication number: 20130259674
    Abstract: An insulator for a stator assembly includes at least a first insulator adapted to be mounted to the stator core and structured to insulate the stator core from the coils. The at least one insulator includes structure to perform at least one additional function. For example, the structure may include a support member to support and/or locate the PCBA on the stator core, a wire guide to guide cross-over wires that form a connection between coils, and/or positioning structure to precisely position the PCBA with respect to the coils.
    Type: Application
    Filed: May 16, 2013
    Publication date: October 3, 2013
    Applicant: ResMed Motor Technologies Inc.
    Inventors: David B. SEARS, Michael Bruce MOIR, Peter Jeffrey THOMAS
  • Patent number: 8450898
    Abstract: An insulator for a stator assembly includes at least a first insulator adapted to be mounted to the stator core and structured to insulate the stator core from the coils. The at least one insulator includes structure to perform at least one additional function. For example, the structure may include a support member to support and/or locate the PCBA on the stator core, a wire guide to guide cross-over wires that form a connection between coils, and/or positioning structure to precisely position the PCBA with respect to the coils.
    Type: Grant
    Filed: August 31, 2007
    Date of Patent: May 28, 2013
    Assignee: ResMed Motor Technologies Inc
    Inventors: David B. Sears, Michael Bruce Moir, Peter Jeffrey Thomas
  • Patent number: 8129872
    Abstract: An impeller and at least a portion of a cooperating peripheral volute may be integrated are integrally injection molded with, concentric outer rotor and inner stator assemblies, respectively, to achieve a low profile precision impeller mechanism based on an improved brushless D.C. motor with low length to diameter ratio and suitable for use in a variety of other applications. A rotating cap has an inner circumference which is molded about an outer ferromagnetic back ring that in turn supports a rotor magnet having a number of poles of alternating polarity and separated by a relatively small cylindrical air gap from a fixed stator assembly. The fixed stator assembly is integrally molded into a base housing having a bearing support that extends upwardly through the center of the stator assembly and that is rotatably coupled to a rotating shaft that extends downwardly from the center of the rotating cap.
    Type: Grant
    Filed: September 27, 2010
    Date of Patent: March 6, 2012
    Assignee: Resmed Motor Technologies Inc.
    Inventors: Leslie C. Hoffman, Barton J. Kenyon, David B. Sears
  • Publication number: 20110014074
    Abstract: An impeller and at least a portion of a cooperating peripheral volute may be integrated are integrally injection molded with, concentric outer rotor and inner stator assemblies, respectively, to achieve a low profile precision impeller mechanism based on an improved brushless D.C. motor with low length to diameter ratio and suitable for use in a variety of other applications. A rotating cap has an inner circumference which is molded about an outer ferromagnetic back ring that in turn supports a rotor magnet having a number of poles of alternating polarity and separated by a relatively small cylindrical air gap from a fixed stator assembly. The fixed stator assembly is integrally molded into a base housing having a bearing support that extends upwardly through the center of the stator assembly and that is rotatably coupled to a rotating shaft that extends downwardly from the center of the rotating cap.
    Type: Application
    Filed: September 27, 2010
    Publication date: January 20, 2011
    Inventors: Leslie C. Hoffman, Barton J. Kenyon, David B. Sears
  • Patent number: 7804213
    Abstract: An impeller and at least a portion of a cooperating peripheral volute may be integrated into, and preferably are integrally injection molded with, concentric outer rotor and inner stator assemblies, respectively, to achieve a low profile precision impeller mechanism based on an improved brushless d.c. motor with low length (L) to diameter (D) ratio and suitable for use in a variety of other applications. In one practical embodiment of such a motor, a rotating cap has an inner circumference which is molded about an outer ferromagnetic back ring that in turn supports a permanently magnetized ring shaped rotor magnet having a number of poles of alternating polarity defined about its inner circumference and separated by a relatively small cylindrical air gap from the outwardly projecting radially oriented selectively magnetized poles of a fixed stator assembly. In one exemplary embodiment, the rotor may have 8 poles and the stator may have 9 poles.
    Type: Grant
    Filed: February 27, 2006
    Date of Patent: September 28, 2010
    Assignee: Resmed Motor Technologies Inc.
    Inventors: Leslie C. Hoffman, Barton J. Kenyon, David B. Sears
  • Patent number: D619700
    Type: Grant
    Filed: February 13, 2009
    Date of Patent: July 13, 2010
    Assignee: ResMed Motor Technologies Inc.
    Inventors: Barton John Kenyon, David B. Sears, Michael Bruce Moir, Michael David Bednar, Richard G. Krum