Patents by Inventor David Champion

David Champion has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11376796
    Abstract: A printing device for adapting a printing parameter in relation to the height of a layer of material deposited during an additive manufacturing process is disclosed. The printing device comprises a printing component to deposit a layer of material that is to be solidified so as to form at least a portion of an object, a controller to determine the height of the layer of material at various positions across the layer and to select voxels of a data model of the object, the selected voxels correspond to the height of the layer of material at said various positions, and the controller is further to use the selected voxels as input for calculating a printing parameter.
    Type: Grant
    Filed: July 23, 2018
    Date of Patent: July 5, 2022
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Jordi Roca Vila, Sergio Gonzalez Martin, Daniel Mosher, David A. Champion, Jun Zeng
  • Publication number: 20220134673
    Abstract: According to examples, an apparatus may include a processor and a memory on which are stored machine-readable instructions that when executed by the processor, cause the processor to determine physical characteristics of a build layer of build material particles. The instructions may also cause the processor to determine an adjustment to forming data based on the determined physical characteristics, the forming data to be used informing a subsequent build layer. The instructions may further cause the processor to apply the determined adjustment to the forming data for use in forming the subsequent build layer, in which portions of a three-dimensional (3D) object are to be formed in the build layer and the subsequent build layer.
    Type: Application
    Filed: July 7, 2019
    Publication date: May 5, 2022
    Applicant: Hewlett-Packard Development Company, L.P.
    Inventors: Daniel Mosher, Jennifer Wu, Vladek Kasperchik, David A. Champion
  • Patent number: 11318669
    Abstract: In a three-dimensional printing method example, a liquid functional agent is selectively applied. The liquid functional agent includes i) an energy source material or ii) an energy sink material. A metallic or ceramic build material is applied. The liquid functional agent is selectively applied any of before the metallic or ceramic build material, after the metallic or ceramic build material, or both before and after the metallic or ceramic build material. The liquid functional agent patterns the metallic or ceramic build material to form a composite layer. At least some of the metallic or ceramic build material is exposed to energy. A reaction involving i) the energy source material or ii) the energy sink material is initiated to alter a thermal condition of the composite layer.
    Type: Grant
    Filed: January 29, 2016
    Date of Patent: May 3, 2022
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Mohammed S. Shaarawi, Vladek Kasperchik, James McKinnell, David A. Champion
  • Patent number: 11318537
    Abstract: A system and method for additive manufacturing (AM) including forming a product via AM, placing a resonator adjacent the product as the product is being formed in the AM, and determining a property of the product. The resonator operates over a microwave frequency spectrum and emanates electromagnetic energy.
    Type: Grant
    Filed: January 31, 2017
    Date of Patent: May 3, 2022
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Greg Scott Long, Douglas Pederson, David A. Champion
  • Publication number: 20220080652
    Abstract: In one example, a processor readable medium having instructions thereon that when executed cause an additive manufacturing machine to vary operating characteristics of a fusing laser beam at multiple different voxel locations in a layer of build material according to an energy dosage to be applied at each voxel location in an object slice, including multiple different energy dosages for corresponding multiple different voxel locations in the slice.
    Type: Application
    Filed: November 24, 2021
    Publication date: March 17, 2022
    Inventors: Cary G. Addington, David A. Champion, Mohammed S. Shaarawi, James McKinnell, Diane R. Hammerstad
  • Publication number: 20220080508
    Abstract: In an example implementation, a method of determining liquid agent amounts in 3D printing includes measuring density levels of a build material at locations across a build material layer and determining if the measured density levels vary from expected density levels. For locations where measured density levels vary from expected density levels, an adjusted liquid agent dose is determined, and for locations where measured density levels do not vary from expected density levels, an expected liquid agent dose is determined. The adjusted and expected liquid agent doses are deposited onto the layer at locations corresponding with the adjusted and expected liquid agent doses.
    Type: Application
    Filed: April 29, 2019
    Publication date: March 17, 2022
    Inventors: David Champion, Daniel Mosher, Vladek Kasperchik
  • Patent number: 11207827
    Abstract: In one example, a processor readable medium having instructions thereon that when executed cause an additive manufacturing machine to vary operating characteristics of a fusing laser beam at multiple different voxel locations in a layer of build material according to an energy dosage to be applied at each voxel location in an object slice, including multiple different energy dosages for corresponding multiple different voxel locations in the slice.
    Type: Grant
    Filed: March 29, 2017
    Date of Patent: December 28, 2021
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: Cary G. Addington, David A. Champion, Mohammed S. Shaarawi, James McKinnell, Diane R. Hammerstad
  • Publication number: 20210379830
    Abstract: In an example implementation, a method of 3D printing includes receiving a 3D object model that defines the shape of an object to be printed in a layer-by-layer build process, and determining a desired thermal profile based on the shape of the object. For each object layer, a fusing energy radiation pattern is determined based on the desired thermal profile, and an electromagnetic energy emitter array is controlled to deliver fusing energy to the object layer according to the energy radiation pattern.
    Type: Application
    Filed: February 26, 2019
    Publication date: December 9, 2021
    Applicant: Hewlett-Packard Development Company, L.P.
    Inventors: David Champion, Anthony Holden, Andrew L. Van Brocklin, Daniel Fradl
  • Publication number: 20210362241
    Abstract: In an example implementation, a sintering system includes a support structure in a sintering furnace to support a token green object during a sintering process. The system includes wires installed into the furnace and through the support structure to contact the object. An impedance meter is operatively coupled to the wires to determine electrical impedance of the object during the sintering process.
    Type: Application
    Filed: January 15, 2019
    Publication date: November 25, 2021
    Applicant: Hewlett-Packard Development Company, L.P.
    Inventors: Greg Long, Andrew L. Van Brocklin, David Champion
  • Publication number: 20210362227
    Abstract: Techniques for using a pin array to support a 3D printed object during sintering are disclosed. An example method includes adjusting pins of a pin array to provide support for a bottom surface of the 3D printed object, and placing the 3D printed object on the pin array. The method also includes placing the 3D printed object and pin array in a sintering oven, and heating the 3D printed object in the sintering oven to sinter the 3D printed object while being supported by the pin array.
    Type: Application
    Filed: October 30, 2018
    Publication date: November 25, 2021
    Inventors: James P. SHIELDS, David A. CHAMPION
  • Publication number: 20210354380
    Abstract: In example implementations, a spreading blade is provided. The spreading blade includes a body portion, an ultrasonic vibration source, and a kicker. The ultrasonic vibration source is coupled to a top portion of the body portion to apply a vibration along a cross-sectional length of the body portion. The kicker is coupled to a side facing a process direction at a bottom end of the body portion. The kicker comprises a tip formed by a combination of two angled surfaces that extend from a lateral side of the body portion.
    Type: Application
    Filed: July 31, 2018
    Publication date: November 18, 2021
    Inventors: David A. Champion, Adriaan Spierings, Thomas Bauer
  • Patent number: 11167478
    Abstract: The present disclosure is drawn to material sets, methods and printed articles and container supports. In one example, a material set can include a particulate fusible build material a particulate fusible build material having an average particle size ranging from about 0.01 ?m to about 200 ?m. The material set can also include a fusing ink including a fusing agent in a first liquid vehicle, wherein the fusing agent fuses the particulate fusible build material when exposed to electromagnetic energy or thermal energy. The material set can also include a binding ink including a binding agent in a second liquid vehicle, wherein the binding agent temporarily binds the particulate fusible build material when exposed to moderate temperatures ranging from ambient to 150° C.
    Type: Grant
    Filed: July 20, 2016
    Date of Patent: November 9, 2021
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: James Elmer Abbott, Jr., Vladek Kasperchik, David A. Champion, James P. Shields
  • Publication number: 20210331406
    Abstract: A printing device for adapting a printing parameter in relation to the height of a layer of material deposited during an additive manufacturing process is disclosed. The printing device comprises a printing component to deposit a layer of material that is to be solidified so as to form at least a portion of an object, a controller to determine the height of the layer of material at various positions across the layer and to select voxels of a data model of the object, the selected voxels correspond to the height of the layer of material at said various positions, and the controller is further to use the selected voxels as input for calculating a printing parameter.
    Type: Application
    Filed: July 23, 2018
    Publication date: October 28, 2021
    Inventors: Jordi Roca Vila, Sergio Gonzalez Martin, Daniel Mosher, David A. Champion, Jun Zeng
  • Publication number: 20210331243
    Abstract: In an example of a method for three-dimensional (3D) printing, build material layers are patterned to form an intermediate structure. During patterning, a binding agent is selectively applied to define: a build material support structure and a patterned intermediate part. Also during patterning, i) the binding agent and a separate agent including a gas precursor or ii) a combined agent including a binder and the gas precursor are selectively applied to define a patterned breakable connection between at least a portion of the build material support structure and at least a portion patterned intermediate part. The intermediate structure is heated to a temperature that activates the gas precursor to create gas pockets in the patterned breakable connection.
    Type: Application
    Filed: February 28, 2018
    Publication date: October 28, 2021
    Inventors: Mohammed S Shaarawi, James McKinnell, David A Champion, Vladek Kasperchik
  • Publication number: 20210325113
    Abstract: In an example implementation, a sintering system includes optical fiber installed into a sintering furnace. A support structure inside the furnace is to support a token green object in a predetermined position and to hold a distal end of the fiber adjacent to the predetermined position. A light source is operably engaged at a proximal end of the fiber to transmit light through the fiber into the furnace. A light detector is operably engaged at the proximal end of the fiber to receive reflected light through the fiber that scatters off a surface of the token green object.
    Type: Application
    Filed: January 4, 2019
    Publication date: October 21, 2021
    Applicant: Hewlett-Packard Development Company, L.P.
    Inventors: John Liebeskind, Andrew L. Van Brocklin, David Champion
  • Publication number: 20210323240
    Abstract: An example three-dimensional printing system receives a sensor response indicating a density of build material at positions of a layer of build material on a build platform. The three-dimensional printing system determines, based on the sensor response, an amount of energy to apply to the positions and instructs an energy source to apply the determined amount of energy to the positions.
    Type: Application
    Filed: April 22, 2019
    Publication date: October 21, 2021
    Inventors: David A. CHAMPION, Anthony Peter HOLDEN, Douglas PEDERSON
  • Publication number: 20210308757
    Abstract: An example sinter system includes a sinter gas inlet at a sinter furnace for a sinter gas, a tracer gas inlet at the sinter furnace for a tracer gas different from the sinter gas, and an outlet at the sinter furnace to output the sinter gas and the tracer gas. The example sinter system further includes: a support structure to support a sample green object in the sinter furnace, an opening at the support structure connected to the tracer gas inlet, the opening to output the tracer gas into the sinter furnace, and a detector to: determine an amount of the tracer gas flowing through the outlet during a sinter process as a sample green object positioned on the support structure changes shape during the sinter process with respect to the opening and modifies a flow rate of the tracer gas to the outlet; and determine when to stop the sinter process based on a determined amount of the tracer gas.
    Type: Application
    Filed: December 26, 2018
    Publication date: October 7, 2021
    Applicant: Hewlett-Packard Development Company, L.P.
    Inventors: David A. Champion, John Gary Liebeskind
  • Publication number: 20210276264
    Abstract: According to examples, an apparatus may include a processor and a memory on which are stored machine-readable instructions that when executed by the processor, cause the processor to access a stereoscopic three-dimensional (3D) image of a layer including solidified build material particles. The instructions may also cause the processor to identify an optical property of the solidified build material particles at a location on the layer from the stereoscopic 3D image. The instructions may further cause the processor to determine whether the identified optical property exceeds a predefined threshold and based on a determination that the identified optical property exceeds the predefined threshold, output an indication that the layer includes an optical property that exceeds the predefined threshold.
    Type: Application
    Filed: March 23, 2018
    Publication date: September 9, 2021
    Inventors: David A. Champion, Daniel Mosher, Brian Bay
  • Publication number: 20210276265
    Abstract: According to examples, an apparatus may include a processor and a memory on which is stored machine readable instructions. The processor may execute the instructions to access a first stereoscopic three-dimensional (3D) image of a surface of a layer of build material particles and a second stereoscopic 3D image of the layer surface, the second stereoscopic 3D image being captured at a later time than the first stereoscopic 3D image. The processor may also generate a 3D deformation map of the layer surface from the first stereoscopic 3D image and the second stereoscopic 3D image and may implement an action based on the generated 3D deformation map of the layer surface.
    Type: Application
    Filed: March 23, 2018
    Publication date: September 9, 2021
    Applicants: Oregon State University, Hewlett-Packard Development Company, L.P.
    Inventors: Daniel MOSHER, David A. CHAMPION, Brian BAY
  • Patent number: 11104029
    Abstract: In a three-dimensional printing method example, a build material is applied. A first liquid functional material is applied on at least a portion of the build material. The first liquid functional material includes ferromagnetic nanoparticles that are selected from the group consisting of an iron oxide, a ferrite, a combination of the iron oxide and a ferromagnetic metal oxide, and combinations thereof. The build material is exposed to electromagnetic radiation having a frequency ranging from about 5 kHz to about 300 GHz to sinter the portion of the build material in contact with the first liquid functional material.
    Type: Grant
    Filed: February 26, 2016
    Date of Patent: August 31, 2021
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventors: James Elmer Abbott, Jr., Vladek Kasperchik, David A. Champion