Abstract: A compressor includes a stationary housing disposed about a central axis and having a radially inner surface defining a plurality of circumferentially spaced cavities opening into an interior space of the housing. The compressor further includes a plurality of fluid volume control members, each of which is disposed within one of the plurality of cavities and defines a fluid chamber within the cavity sealed relative to the interior space. An eccentric shaft is disposed within the interior space of the housing and configured for rotation about the central axis. A hypocycloid rotor is disposed within the interior space of the housing and supported on the eccentric shaft. The rotor defines a plurality of lobes configured for movement into and out of each cavity responsive to rotation of the shaft to displace the fluid volume control member in each cavity and adjust a volume of each fluid chamber.

Abstract: A polygonal coupling couples torque source to a torque consumer such that input and output portions of the coupling may elastically rotate relative to one another during torque transfer to accommodate rotational speed variations in delivery of torque from the torque source. In an embodiment the torque source is an internal combustion engine with an integrated switchable coupling between the engine crankshaft and a torque transfer segment supporting a motor-generator. The polygonal coupling includes axially-overlapping polygonal-shaped male and female portions which cooperate to pass torque between the output of the integrated switchable coupling and an input of the torque transfer segment. At least one of the male and female portions includes recesses which form flexible arms adjacent to the lobes of the polygonal shape that allow the portions to rotate relative to one another over small angular displacements, and thereby improve damping of crankshaft rotational vibrations.

Abstract: A polygonal coupling couples torque source to a torque consumer such that input and output portions of the coupling may elastically rotate relative to one another during torque transfer to accommodate rotational speed variations in delivery of torque from the torque source. In an embodiment the torque source is an internal combustion engine with an integrated switchable coupling between the engine crankshaft and a torque transfer segment supporting a motor-generator. The polygonal coupling includes axially-overlapping polygonal-shaped male and female portions which cooperate to pass torque between the output of the integrated switchable coupling and an input of the torque transfer segment. At least one of the male and female portions includes recesses which form flexible arms adjacent to the lobes of the polygonal shape that allow the portions to rotate relative to one another over small angular displacements, and thereby improve damping of crankshaft rotational vibrations.

Abstract: A system and method are provided for hybrid electric internal combustion engine applications in which a motor-generator, a narrow switchable coupling and a torque transfer unit therebetween are arranged and positioned in the constrained environment at the front of an engine in applications such as commercial vehicles, off-road vehicles and stationary engine installations. The motor-generator is preferably positioned laterally offset from the switchable coupling, which is co-axially-arranged with the front end of the engine crankshaft. The switchable coupling is an integrated unit in which a crankshaft vibration damper, an engine accessory drive pulley and a disengageable clutch overlap such that the axial depth of the clutch-pulley-damper unit is nearly the same as a conventional belt drive pulley and engine damper. The front end motor-generator system includes an electrical energy store that receives electrical energy generated by the motor-generator when the coupling is engaged.

Abstract: A compressor includes a stationary housing disposed about a central axis and having a radially inner surface defining a plurality of circumferentially spaced cavities opening into an interior space of the housing. The compressor further includes a plurality of fluid volume control members, each of which is disposed within one of the plurality of cavities and defines a fluid chamber within the cavity sealed relative to the interior space. An eccentric shaft is disposed within the interior space of the housing and configured for rotation about the central axis. A hypocycloid rotor is disposed within the interior space of the housing and supported on the eccentric shaft. The rotor defines a plurality of lobes configured for movement into and out of each cavity responsive to rotation of the shaft to displace the fluid volume control member in each cavity and adjust a volume of each fluid chamber.

Abstract: A system and method are provided for hybrid electric internal combustion engine applications in which a motor-generator, a narrow switchable coupling and a torque transfer unit therebetween are arranged and positioned in the constrained environment at the front of an engine in applications such as commercial vehicles, off-road vehicles and stationary engine installations. The motor-generator is preferably positioned laterally offset from the switchable coupling, which is co-axially-arranged with the front end of the engine crankshaft. The switchable coupling is an integrated unit in which a crankshaft vibration damper, an engine accessory drive pulley and a disengageable clutch overlap such that the axial depth of the clutch-pulley-damper unit is nearly the same as a conventional belt drive pulley and engine damper. The front end motor-generator system includes an electrical energy store that receives electrical energy generated by the motor-generator when the coupling is engaged.

Abstract: A hybrid electric vehicle control system and process initiates active charging and power rationing control strategies in accordance with determining that a predicted state of charge of an electrical energy storage unit during an anticipated period of non-driving will be below an anticipated energy consumption during the anticipated period of non-driving. The determination is made, and the active charging and rationing are initiated, in advance of the period of non-driving in order to ensure that a state of charge of the electrical energy storage unit is sufficient to supply the anticipated energy consumption during the period of non-driving.

Abstract: A hybrid electric vehicle control system and process initiates active charging and power rationing control strategies in accordance with determining that a predicted state of charge of an electrical energy storage unit during an anticipated period of non-driving will be below an anticipated energy consumption during the anticipated period of non-driving. The determination is made, and the active charging and rationing are initiated, in advance of the period of non-driving in order to ensure that a state of charge of the electrical energy storage unit is sufficient to supply the anticipated energy consumption during the period of non-driving.

Abstract: A system and method are provided for hybrid electric internal combustion engine applications in which a motor-generator, a narrow switchable coupling and a torque transfer unit therebetween are arranged and positioned in the constrained environment at the front of an engine in applications such as commercial vehicles, off-road vehicles and stationary engine installations. The motor-generator is preferably positioned laterally offset from the switchable coupling, which is co-axially-arranged with the front end of the engine crankshaft. The switchable coupling is an integrated unit in which a crankshaft vibration damper, an engine accessory drive pulley and a disengageable clutch overlap such that the axial depth of the clutch-pulley-damper unit is nearly the same as a conventional belt drive pulley and engine damper. The front end motor-generator system includes an electrical energy store that receives electrical energy generated by the motor-generator when the coupling is engaged.

Abstract: A system and method are provided for hybrid electric internal combustion engine applications in which a motor-generator, a narrow switchable coupling and a torque transfer unit therebetween are arranged and positioned in the constrained environment at the front of an engine in applications such as commercial vehicles, off-road vehicles and stationary engine installations. The motor-generator is preferably positioned laterally offset from the switchable coupling, which is co-axially-arranged with the front end of the engine crankshaft. The switchable coupling is an integrated unit in which a crankshaft vibration damper, an engine accessory drive pulley and a disengageable clutch overlap such that the axial depth of the clutch-pulley-damper unit is nearly the same as a conventional belt drive pulley and engine damper. The front end motor-generator system includes an electrical energy store that receives electrical energy generated by the motor-generator when the coupling is engaged.

Abstract: An unloader valve apparatus is provided for an air compressor. The unloader valve apparatus comprises a cylindrical piston having a longitudinal central axis and movable along the longitudinal central axis between a loaded position and an unloaded position. The unloader valve apparatus further comprises a stopper member pivotable about a pivot axis between a blocking position in which the stopper member blocks an unloader port when the piston is in the loaded position and an unblocking position in which the stopper member is not blocking the unloader port and is thereby allowing compressed air from the compressor to flow through the unloader port when the piston is in the unloaded position.

Abstract: An unloader valve apparatus is provided for an air compressor. The unloader valve apparatus comprises a cylindrical piston having a longitudinal central axis and movable along the longitudinal central axis between a loaded position and an unloaded position. The unloader valve apparatus further comprises a stopper member pivotable about a pivot axis between a blocking position in which the stopper member blocks an unloader port when the piston is in the loaded position and an unblocking position in which the stopper member is not blocking the unloader port and is thereby allowing compressed air from the compressor to flow through the unloader port when the piston is in the unloaded position.

Abstract: A piston and cylinder assembly includes a housing defining a bore. A piston is sized to reciprocate in the bore. A first sealing member provides a sealing engagement between the piston and a wall of the bore. A first bushing, of a first material, is around a first portion of the piston toward a first end of the piston. A second bushing, of a second material, is around a second portion of the piston toward a second end of the piston. The first and second bushings guide the piston within the bore. The first material is different than the second material.

Abstract: A piston and cylinder assembly includes a housing defining a bore. A piston is sized to reciprocate in the bore. A first sealing member provides a sealing engagement between the piston and a wall of the bore. A first bushing, of a first material, is around a first portion of the piston toward a first end of the piston. A second bushing, of a second material, is around a second portion of the piston toward a second end of the piston. The first and second bushings guide the piston within the bore. The first material is different than the second material.

Abstract: In one aspect of the present invention, a compressor system includes a compressor shaft for generating compressed air, a clutch that, when engaged, transfers power from a vehicle engine to drive the compressor shaft and that, when disengaged, does not transfers power from the vehicle engine to drive the compressor shaft. An electric motor that, when activated, drives the compressor shaft. A control module that sets the compressor into one of at least three modes of operation as a function of respective statuses of various vehicle components. The compressor shaft is driven by both the clutch and the electric motor during at least one of the modes.

Abstract: A vehicle air compressor controller includes a compressor electronic control unit receiving a plurality of signals representing respective vehicle parameters. A variable torque transmitter is controlled by the compressor electronic control unit. The variable torque transmitter receives an engine speed from an engine of the vehicle and delivers a variable torque to a compressor of the vehicle for controlling a speed of the compressor. The variable torque is determined as a function of the engine speed and the vehicle parameters.