Abstract: A moving fabric web vision inspection system. The apparatus includes at least two electronic cameras on one side of the moving fabric web for measuring the light intensity of a predetermined area of the moving fabric web. A high frequency, backlight, contrast panel on the other side of the moving fabric web provides reference point for the cameras to detect a defect. A controller connected to each of the electronic cameras generates a stop signal if the light intensity of the predetermined area of the moving fabric web deviates from a predetermined value. The predetermined value corresponds to a detected defect in the moving fabric web. Finally, a repair station downstream from the cameras allows an operator to repair a defect detected by the vision inspection system.

Abstract: A moving fabric web vision inspection system. The apparatus includes at least two electronic cameras on one side of the moving fabric web for measuring the light intensity of a predetermined area of the moving fabric web. A high frequency, backlight, contrast panel on the other side of the moving fabric web provides reference point for the cameras to detect a defect. A controller connected to each of the electronic cameras generates a stop signal if the light intensity of the predetermined area of the moving fabric web deviates from a predetermined value. The predetermined value corresponds to a detected defect in the moving fabric web. Finally, a repair station downstream from the cameras allows an operator to repair a defect detected by the vision inspection system.

Abstract: A fabric roll letoff for unrolling and inspecting a fabric roll. The apparatus includes: a continuous belt for supporting the fabric roll. A drive system for rotates the belt to letoff the fabric web. The drive system includes a drive roller; a idle roller; and a tension roller. The continuous belt rotates the fabric roll to unroll the fabric web at a constant velocity for subsequent processing. In the preferred embodiment, a pair of unloader arms is connected to the belt drive for receiving the fabric roll and for positioning the fabric roll onto the belt drive. Also, in the preferred embodiment, a guide frame is positioned downstream from the belt drive for directing the fabric web through an inspection area.

Abstract: A fabric width control system for a fabric compactor for compacting a moving fabric web. The system includes a vision assembly for measuring the width of the moving fabric web downstream of the fabric compactor. A mechanical spreader is located upstream of the fabric compactor for adjusting the width of the web in response to a control signal from an open loop controller. The controller is connected to the vision assembly and the mechanical spreader for controlling the position of the mechanical spreader in response to a change in the width of the moving fabric web from a pre-set value. In the preferred embodiment, a cloth stabilizer is located downstream of the fabric compactor for maintaining the moving fabric web at a pre-determined position with respect to the vision assembly, thereby further increasing the accuracy of the system.