Patents by Inventor David Patrick Egan

David Patrick Egan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140298730
    Abstract: A method for making a cutter element, the method including combining a plurality of super-hard grains, a powder source of bond material for bonding the super-hard grains in the cutter element, and a fluid medium to form a paste, in which the content of the super-hard grains is sufficient for the content of the super-hard grains in the cutter element to be at least about 3 volume percent. The paste is introduced into an extrusion device and extruded to form a green body, which is sintered to provide the cutter element. In some examples, the cutter element may be for a saw blade or drill bit.
    Type: Application
    Filed: November 8, 2012
    Publication date: October 9, 2014
    Inventor: David Patrick Egan
  • Patent number: 8757472
    Abstract: The invention relates to a method for joining ceramic composite parts comprising at least one ceramic material and at least one superhard material to at least one other part, the method comprising treatment of a joining surface or surfaces of the ceramic composite part; and disposition onto the treated surface or surfaces, or portions thereof, of a material capable of bonding to the ceramic composite part as well as to the at least one other part upon the application of sufficient heat. The invention extends to articles comprising a ceramic composite part comprising ceramic material and at least one superhard material, bonded to at least one other part, the article including at least one layer selected from an attachment layer, a brazeable layer, and an oxidation resistant (braze compatible) layer or combinations thereof included at an interface between the ceramic composite part and the other part.
    Type: Grant
    Filed: July 17, 2008
    Date of Patent: June 24, 2014
    Inventor: David Patrick Egan
  • Patent number: 8308830
    Abstract: The invention relates to a coated boron or nitrogen containing superhard abrasive material selected from cBN, boron suboxide and boron carbide comprising: cBN, boron suboxide and/or boron carbide superhard abrasive material substrate; a primary layer of a carbide/nitride/boride forming metal, such metal preferably being Ti and preferably being substantially in the form of the carbide, nitride or boride; a secondary layer of a high melting point metal selected from W, Mo, Cr, Ni, Ta, Au, Pt, Pd and alloys thereof; and an overcoat of Ag, Ni, Cu, Au, Pd, Pt, Rh, Os, Ir, Re, combinations and alloys thereof such as bronze (Cu/Sn), silver/bronze and silver/tin, the metal of the secondary layer being different to the metal of the overcoat. The invention further relates to methods for the manufacture of such material, use of such materials in tools and tools including such material.
    Type: Grant
    Filed: May 22, 2008
    Date of Patent: November 13, 2012
    Inventors: David Patrick Egan, Kieran Greene
  • Publication number: 20100213247
    Abstract: The invention relates to a coated boron or nitrogen containing superhard abrasive material selected from cBN, boron suboxide and boron carbide comprising: cBN, boron suboxide and/or boron carbide superhard abrasive material substrate; a primary layer of a carbide/nitride/boride forming metal, such metal preferably being Ti and preferably being substantially in the form of the carbide, nitride or boride; a secondary layer of a high melting point metal selected from W, Mo, Cr, Ni, Ta, Au, Pt, Pd and alloys thereof; and an overcoat of Ag, Ni, Cu, Au, Pd, Pt, Rh, Os, Ir, Re, combinations and alloys thereof such as bronze (Cu/Sn), silver/bronze and silver/tin, the metal of the secondary layer being different to the metal of the overcoat. The invention further relates to methods for the manufacture of such material, use of such materials in tools and tools including such material.
    Type: Application
    Filed: May 22, 2008
    Publication date: August 26, 2010
    Inventors: David Patrick Egan, Kieran Greene
  • Publication number: 20100206941
    Abstract: The invention relates to a coated diamond comprising a diamond substrate; a primary carbided layer of a carbide forming element; a secondary layer of a high melting point metal selected from W, Mo, Cr, Ni, Ta, Au, Pt, Pd or any combination or alloy thereof, the secondary layer being substantially free of carbide forming element from the primary layer; and an overcoat of Ag, Ni, Cu, Au, Pd, Pt, Rh, Os, Tr, Re, any combination or alloy thereof, the metal of the secondary layer being different to the metal of the overcoat. The invention further relates to methods for producing such coated diamonds and abrasive-containing tools including such coated diamonds.
    Type: Application
    Filed: May 22, 2008
    Publication date: August 19, 2010
    Inventors: David Patrick Egan, Kieran Greene
  • Publication number: 20100203341
    Abstract: The invention relates to a method for joining ceramic composite parts comprising at least one ceramic material and at least one superhard material to at least one other part, the method comprising treatment of a join surface or surfaces of the ceramic composite part; and disposition onto the treated surface or surfaces, or portions thereof, of a material capable of bonding to the ceramic composite part as well as to the at least one other part upon the application of sufficient heat. The invention extends to articles comprising a ceramic composite part comprising ceramic material and at least one superhard material, bonded to at least one other part, the article including at least one layer selected from an attachment layer, a brazeable layer, and an oxidation resistant (braze compatible) layer or combinations thereof included at an interface between the ceramic composite part and the other part.
    Type: Application
    Filed: July 17, 2008
    Publication date: August 12, 2010
    Inventor: David Patrick Egan
  • Publication number: 20090205260
    Abstract: This Invention relates to coated abrasives, a process for their production, and to coated abrasives for use in abrasive-containing tools.
    Type: Application
    Filed: April 30, 2009
    Publication date: August 20, 2009
    Inventors: David Patrick EGAN, Johannes Alexander Engels, Michael Lester Fish
  • Publication number: 20090031637
    Abstract: This invention relates to coated abrasives, a process for their production, and to coated abrasives for use in abrasive-containing tools.
    Type: Application
    Filed: October 3, 2008
    Publication date: February 5, 2009
    Inventors: David Patrick Egan, Johannes Alexander Engels, Michael Lester Fish
  • Publication number: 20080034669
    Abstract: A coated super-hard abrasive comprises a core of super-hard abrasive material, which is typically diamond or cBN based, an inner layer of a metal carbide, nitride, boride, boronitride or carbonitride chemically bonded to an outer surface of the super-hard abrasive material and one or more outer layers of a metal carbide, nitride, boride or carbonitride physically deposited on the inner layer. In the case of a single outer layer, the single outer layer has a composition gradient extending through its thickness, and in the case of more than one outer layer, the composition of each layer is different to provide a gradient of material through the various layers. In the case of several outer layers, each layer may also include a composition gradient.
    Type: Application
    Filed: January 13, 2005
    Publication date: February 14, 2008
    Inventors: David Patrick Egan, Johannes Alexander Engels, Michael Lester Fish