Abstract: A gas turbine engine includes a rotor that that has a seal surface, a shaft that has an annular seal channel that opens to the seal surface, and a seal disposed in the annular seal channel for sealing against the seal surface. The seal is made of a composite having carbon fibers disposed in a carbon matrix.

Abstract: A fan blade platform seal includes a platform portion including a first side and a second side opposite the first side. The platform portion further includes a flow path surface extending between the first side and the second side and a bonding surface opposite the flow path surface. The fan blade platform seal further includes a first seal portion including a first bonding segment including a first outer surface, mounted to the platform portion on the first side of the platform portion, and a first inner surface opposite the first outer surface. The fan blade platform seal further includes a stiffening portion mounted to the first inner surface. The stiffening portion includes a first bonding layer bonded to the first inner surface and a stiffening layer bonded to the first bonding layer on a first layer side of the stiffening layer.

Abstract: An inspection feature for an adhesive bond portion between parts of a component comprising the inspection feature extending from a surface of the part of the component a predetermined bond line thickness, the inspection feature having a density configured to imitate a defect of the adhesive bond portion responsive to a non-destructive inspection scan.

Abstract: A platform for a gas turbine engine according to an example of the present disclosure includes, among other things, a platform body that has a gas path surface extending axially between a leading edge and a trailing edge and extending circumferentially between opposed mate faces. A plurality of platform flanges extend from the platform body to define one or more slots. The one or more slots are dimensioned to receive a respective flange of a rotatable hub, and each platform flange has a retention member dimensioned to receive a retention pin to mount the platform body. The platform body includes a composite wrap extending about a perimeter of the platform body to define an internal cavity. At least one honeycomb core has a plurality of cells that is disposed in the internal cavity.

Abstract: A fan blade platform seal includes a platform portion including a first side and a second side opposite the first side. The platform portion further includes a flow path surface extending between the first side and the second side and a bonding surface opposite the flow path surface. The fan blade platform seal further includes a first seal portion including a first bonding segment including a first outer surface, mounted to the platform portion on the first side of the platform portion, and a first inner surface opposite the first outer surface. The fan blade platform seal further includes a stiffening portion mounted to the first inner surface. The stiffening portion includes a first bonding layer bonded to the first inner surface and a stiffening layer bonded to the first bonding layer on a first layer side of the stiffening layer.

Abstract: An inspection feature for an adhesive bond portion between parts of a component comprising the inspection feature extending from a surface of the part of the component a predetermined bond line thickness, the inspection feature having a density configured to imitate a defect of the adhesive bond portion responsive to a non-destructive inspection scan.

Abstract: A gas turbine engine fan case may comprise a plurality of wound layers that form a laminate and have a nominal radial fan case thickness, where the laminate includes a plurality of discrete fan case radial locations comprising a plurality of radially stacked composite plies that form a radial integral build up in comparison to the nominal radial fan case thickness.

Abstract: A platform for a gas turbine engine according to an example of the present disclosure includes, among other things, a platform body that has a gas path surface extending axially between a leading edge and a trailing edge and extending circumferentially between opposed mate faces. A plurality of platform flanges extend from the platform body to define one or more slots. The one or more slots are dimensioned to receive a respective flange of a rotatable hub, and each platform flange has a retention member dimensioned to receive a retention pin to mount the platform body. The platform body includes a composite wrap extending about a perimeter of the platform body to define an internal cavity. At least one honeycomb core has a plurality of cells that is disposed in the internal cavity.

Abstract: A reinforced component in accordance with various embodiments includes a metal lug configured to be attached to a secondary component. The reinforced component further includes a composite material integrally formed around the metal lug and configured to be retained in place relative to the secondary component via an attachment between the metal lug and the secondary component.

Abstract: A grounding clip for an organic matrix composite guide vane with a metallic sheath comprises the organic matrix composite guide vane includes a body having a leading edge and a trailing edge opposite the leading edge and a root end extending between the leading end edge and the trailing edge. The metallic sheath is attached proximate the leading edge and extends to the root end. A metallic attachment fitting has a receiver configured to receive the root end of the organic matrix composite guide vane for coupling the organic matrix composite guide vane to the metallic attachment fitting. The grounding clip is coupled to the sheath proximate the root end; wherein the grounding clip is electrically connected to the metallic attachment fitting and the metallic sheath.

Abstract: A gas turbine engine fan case may comprise a plurality of wound layers that form a laminate and have a nominal radial fan case thickness, where the laminate includes a plurality of discrete fan case radial locations comprising a plurality of radially stacked composite plies that form a radial integral build up in comparison to the nominal radial fan case thickness.

Abstract: A reinforced component in accordance with various embodiments includes a metal lug configured to be attached to a secondary component. The reinforced component further includes a composite material integrally formed around the metal lug and configured to be retained in place relative to the secondary component via an attachment between the metal lug and the secondary component.

Abstract: A method of forming a circuit in a composite component includes providing a plurality of preform modules comprised of an organic matrix composite material, applying at least one electrical circuit on at least first and second preform modules of the plurality of preform modules, and arranging the first and second preform modules such that the electrical circuit of the first preform module is in contact with the electrical circuit of the second preform module. An additional step includes molding the first and second preform modules together to form a one-piece molded component such that the electrical circuits of the first and second preform modules form a complete circuit.

Abstract: An airfoil for a gas turbine engine includes a substrate and a sheath providing an edge. A cured adhesive secures the sheath to the substrate. The cured adhesive has a fillet that extends beyond the edge that includes a mechanically worked finished surface. A method of manufacturing the airfoil includes the steps of securing a sheath to a substrate with adhesive, curing the adhesive, and mechanically removing a portion of the adhesive extending beyond the sheath.

Abstract: An inner platform structure of a stator vane for a gas turbine engine includes a male circumferential side opposite a female circumferential side, the male circumferential side includes a male wall received at least partially within a female wall of a neighboring stator vane at an interface with a pad at the interface.

Abstract: A vane includes a platform with a fixture overmolded by a sheath.

Abstract: A method of forming a circuit in a composite component includes providing a plurality of preform modules comprised of an organic matrix composite material, applying at least one electrical circuit on at least first and second preform modules of the plurality of preform modules, and arranging the first and second preform modules such that the electrical circuit of the first preform module is in contact with the electrical circuit of the second preform module. An additional step includes molding the first and second preform modules together to form a one-piece molded component such that the electrical circuits of the first and second preform modules form a complete circuit.

Abstract: An inner platform structure of a stator vane for a gas turbine engine includes a male circumferential side opposite a female circumferential side, the male circumferential side includes a male wall received at least partially within a female wall of a neighboring stator vane at an interface with a pad at the interface.

Abstract: An electrical probe assembly includes a flexible circuit. A plurality of electrically conductive regions is on a first side of the flexible circuit. The flexible circuit is arranged about an axis formed by rolling the flexible circuit such that the electrically conductive regions form a plurality of isolated electrically conductive bands.

Abstract: A vane includes a platform with a fixture overmolded by a sheath.