Patents by Inventor David R. Staley

David R. Staley has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 8307800
    Abstract: An engine assembly may include a cylinder head defining a first bearing surface supporting a camshaft, a bearing cap fixed to the cylinder head and a lubrication rail. The first bearing surface may have a first oil inlet extending therethrough. The camshaft may define an axial bore, a first radial passage and a second radial passage. The first radial passage may extend from the axial bore through an outer circumference of the camshaft and may be in communication with the first oil inlet. The second radial passage may extend from the axial bore through an outer circumference of the camshaft. The bearing cap may be fixed to the cylinder head and include a first oil outlet in communication with the second radial passage. The lubrication rail may include a second oil inlet in communication with the first oil outlet and a first lubrication supply passage aligned with a camshaft lobe.
    Type: Grant
    Filed: March 10, 2010
    Date of Patent: November 13, 2012
    Inventors: David R. Staley, James J. Mazzola, III, Alan W. Hayman, Joseph J. Moon
  • Publication number: 20120272932
    Abstract: A valve assembly configured to provide feed-back control of pressurized fluid in a gallery includes a housing and a pressure chamber. The valve assembly also includes a first passage for providing continuous flow of fluid through the gallery and a second passage for supplying the pressurized fluid to the gallery. The valve assembly additionally includes a piston moveable within the pressure chamber between a first position that opens the second passage and a second position that closes the second passage. The piston includes a third passage that provides fluid communication between the first passage and the pressure chamber. Furthermore, the valve assembly includes a spring configured to move the piston to the first position when gallery fluid pressure is less than a threshold pressure value and permit the piston to shift to the second position when gallery fluid pressure is equal to or greater than the threshold pressure value.
    Type: Application
    Filed: April 27, 2011
    Publication date: November 1, 2012
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Joseph J. Moon, David R. Staley
  • Patent number: 8234915
    Abstract: A method is provided for determining remaining oil life prior to an oil change in an internal combustion engine that has a sump and uses a body of oil. The method includes transferring the body of oil to the engine and determining a volume of the transferred body of oil. The method also includes determining degradation of the determined volume of oil in response to oxidation and/or decomposition. The method additionally includes determining the remaining oil life based on the determined volume and degradation of the transferred body of oil. Furthermore, the method includes activating an oil change indicator when the remaining oil life reaches a predetermined level. A system for determining a number of engine revolutions permitted on a volume of oil is also disclosed.
    Type: Grant
    Filed: August 17, 2010
    Date of Patent: August 7, 2012
    Assignee: GM Global Technology Operations LLC
    Inventors: Eric W. Schneider, Matthew J. Snider, David R. Staley
  • Publication number: 20120177520
    Abstract: A reversible gerotor pump for a machine having a drive shaft is provided, the pump including a housing, an offset ring, and an inner and outer gear. The offset ring is disposed in the housing and includes a tab extending radially from an outer periphery. The outer periphery of the offset ring defines a first axis in common with the axis of a drive shaft. The inner periphery of the offset ring defines a second axis that is slightly offset from the second axis. The axis of the outer gear moves relative to the axis of the inner gear to allow pumping action in both rotational directions using the same suction and line cavities for both directions.
    Type: Application
    Filed: December 1, 2011
    Publication date: July 12, 2012
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS LLC
    Inventors: Daryl A. Wilton, James M. Hart, John C. Schultz, David R. Staley
  • Patent number: 8146561
    Abstract: A dynamic engine oil pickup system is disclosed. The dynamic engine oil pickup system includes a scavenge pump and a pickup tube assembly in fluid communication with the scavenge pump. The pickup tube assembly includes at least two oil pickup portions operable to pickup engine oil from at least two different oil pickup locations and a flow control operable to control a flow of engine oil between the at least two different oil pickup locations and the scavenge pump. The flow control includes a suction valve, and movement of the suction valve is controlled by selectively applying a high pressure oil to a head of the suction valve.
    Type: Grant
    Filed: May 21, 2008
    Date of Patent: April 3, 2012
    Assignee: GM Global Technology Operations LLC
    Inventors: Bryan K. Pryor, David R. Staley, Bryce E. Mazzola
  • Publication number: 20120063927
    Abstract: A control system includes an oil pump module and a diagnostic module. The oil pump module, based on engine operating conditions, selectively generates a first mode request signal to initiate a first transition from operating an oil pump of an engine in one of a first pressure mode and a second pressure mode to operating the oil pump in another one of the first pressure mode and the second pressure mode. The second pressure mode is different from the first pressure mode. The diagnostic module, based on when a driver starts the engine, selectively generates a second mode request signal to initiate consecutive transitions from operating the oil pump in the second pressure mode to operating the oil pump in the first pressure mode. The diagnostic module diagnoses a pump fault when a first oil pressure change associated with the consecutive transitions is less than a first predetermined pressure change.
    Type: Application
    Filed: September 9, 2010
    Publication date: March 15, 2012
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: LAWRENCE O. MURRAY, DAVID R. STALEY, KEVIN J. STORCH, COLIN S. YAGER, MORENA BRUNO
  • Patent number: 8127597
    Abstract: An engine oil system comprises an oil condition sensing device and a control module. The oil condition sensing device includes an electrically actuated member and is in fluid communication with an engine oil reservoir. The control module selectively causes current to be supplied to the oil condition sensing device to actuate the member, measures the current, determines a parameter of the current, and selectively identifies at least two of an oil level, an oil change event, and an oil viscosity level based on the parameter.
    Type: Grant
    Filed: November 24, 2008
    Date of Patent: March 6, 2012
    Inventors: David R. Staley, Bryan K. Pryor, William C. Albertson, Timothy L. Neal, Mike M. McDonald
  • Publication number: 20120042846
    Abstract: A lubrication system includes a rotary pump, an eductor, and a solenoid valve and is configured to provide pressurized oil to an engine. The rotary pump is configured to generate oil flow. A supplemental supply line selectively provides pressurized oil into the eductor. The solenoid valve is movable between a first position and a second position. The solenoid valve supplies a fluid signal that allows pressurized oil to flow from the supplemental supply line and into the eductor when the solenoid valve is in the first position to increase the volume of oil flowing from a sump of the engine into the rotary pump. When the solenoid valve does not supply a fluid signal, pressurized oil is prevented from entering the eductor and the volume of oil flowing from the sump and through the eductor to the rotary pump is not increased.
    Type: Application
    Filed: August 23, 2010
    Publication date: February 23, 2012
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: David R. Staley, John C. Schultz
  • Publication number: 20120042718
    Abstract: A method is provided for determining remaining oil life prior to an oil change in an internal combustion engine that uses a body of oil. The method includes transferring the body of oil to the engine and determining a volume of the transferred body of oil. The method also includes determining a volume of oil consumed by the engine from the transferred body of oil and determining the remaining oil life based on the determined volume of the body of oil and the determined volume of oil consumed. The method additionally includes activating an oil change indicator when the remaining oil life reaches a predetermined level. A system for determining a number of engine revolutions permitted on a volume of oil is also disclosed.
    Type: Application
    Filed: August 17, 2010
    Publication date: February 23, 2012
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: Eric W. Schneider, Matthew J. Snider, David R. Staley
  • Publication number: 20120042717
    Abstract: A method is provided for determining remaining oil life prior to an oil change in an internal combustion engine that has a sump and uses a body of oil. The method includes transferring the body of oil to the engine and determining a volume of the transferred body of oil. The method also includes determining degradation of the determined volume of oil in response to oxidation and/or decomposition. The method additionally includes determining the remaining oil life based on the determined volume and degradation of the transferred body of oil. Furthermore, the method includes activating an oil change indicator when the remaining oil life reaches a predetermined level. A system for determining a number of engine revolutions permitted on a volume of oil is also disclosed.
    Type: Application
    Filed: August 17, 2010
    Publication date: February 23, 2012
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: Eric W. Schneider, Matthew J. Snider, David R. Staley
  • Publication number: 20120046823
    Abstract: A method is provided for determining remaining oil life prior to an oil change in an internal combustion engine that uses a body of oil. The method includes transferring the body of oil to the engine and determining a volume of the transferred body of oil. The method also includes determining a factor representative of a volume of oil from the transferred body of oil that is exposed to a combustion event in the engine. Additionally, the method includes determining the remaining oil life based on the determined volume of the body of oil and the determined factor representative of a volume of oil that is exposed to a combustion event. Moreover, the method includes activating an oil change indicator when the remaining oil life reaches a predetermined level. A system for determining a number of engine revolutions permitted on a volume of oil is also disclosed.
    Type: Application
    Filed: August 17, 2010
    Publication date: February 23, 2012
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: Eric W. Schneider, Matthew J. Snider, Robert M. Olree, David R. Staley
  • Publication number: 20110220049
    Abstract: An engine assembly may include a cylinder head defining a first bearing surface supporting a camshaft, a bearing cap fixed to the cylinder head and a lubrication rail. The first bearing surface may have a first oil inlet extending therethrough. The camshaft may define an axial bore, a first radial passage and a second radial passage. The first radial passage may extend from the axial bore through an outer circumference of the camshaft and may be in communication with the first oil inlet. The second radial passage may extend from the axial bore through an outer circumference of the camshaft. The bearing cap may be fixed to the cylinder head and include a first oil outlet in communication with the second radial passage. The lubrication rail may include a second oil inlet in communication with the first oil outlet and a first lubrication supply passage aligned with a camshaft lobe.
    Type: Application
    Filed: March 10, 2010
    Publication date: September 15, 2011
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: DAVID R. STALEY, JAMES J. MAZZOLA, III, ALAN W. HAYMAN, JOSEPH J. MOON
  • Publication number: 20110209682
    Abstract: An oil circulating control system for an engine includes an engine speed module and a mode selection module. The engine speed module determines a speed of the engine. The mode selection module is configured to select a first pressure mode and a second pressure mode of an oil pump of the engine for the speed. The selection module selects one of the first pressure mode and the second pressure mode based on at least one mode request signal. The mode selection module signals a solenoid valve of a variable oil pressure circuit of the oil pump to transition to a first position when operating in the first pressure mode and to a second position when operating in the second pressure mode.
    Type: Application
    Filed: June 29, 2010
    Publication date: September 1, 2011
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: Kevin J. Storch, David R. Staley, Bryan K. Pryor, Vijay Ramappan, Morena Bruno, Roberto Argolini
  • Patent number: 8007248
    Abstract: In an exemplary embodiment, the momentum of oil-containing air rotating with a crankshaft counterweight in an engine crankcase is converted to static pressure by blocking the flow and directing the resulting static pressure through an orifice to a vent chamber wherein the pressure acts against a cam ring of a variable displacement oil pump. The arrangement modifies the action of an oil pressure control by increasing the effective pump outlet pressure as a function of engine speed using relatively low cost modifications of the engine and oil pump. This pressure may also be used in various ways to modify the control functions of other devices.
    Type: Grant
    Filed: July 16, 2008
    Date of Patent: August 30, 2011
    Assignee: GM Global Technology Operations LLC
    Inventors: Bryan K. Pryor, David R. Staley, Karl R. Gilgenbach
  • Publication number: 20110125425
    Abstract: In one exemplary embodiment, the state of engine oil degradation is monitored and determined using the size of viscosity hysteresis during heating-cooling cycles. In another exemplary embodiment, the state of engine oil degradation is monitored and determined using the sign of viscosity hysteresis during heating-cooling cycles. In yet another exemplary embodiment, the state of engine oil degradation is monitored and determined using relative viscosity changes hysteresis during heating-cooling cycles.
    Type: Application
    Filed: November 24, 2009
    Publication date: May 26, 2011
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: Ion C. Halalay, Eric W. Schneider, Robert M. Olree, David R. Staley
  • Publication number: 20110094463
    Abstract: A cam bearing cap may include a first bearing cap region, a pump mounting region, an oil inlet, and an oil outlet. The first bearing cap region may extend over and secure a first camshaft to an engine assembly. The pump mounting region may extend from the first bearing cap region and may have a secondary oil pump mounted thereto. The oil inlet may extend through the pump mounting region and may provide communication between the secondary oil pump and an oil supply. The oil outlet may extend through the pump mounting region and may provide communication between the secondary oil pump and a hydraulically actuated engine component.
    Type: Application
    Filed: October 26, 2009
    Publication date: April 28, 2011
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: ROBERT JACK GALLON, DAVID R. STALEY
  • Publication number: 20110011367
    Abstract: A lubrication system for an internal combustion engine includes a baffle assembly for disposition in the oil pan sump region comprising an upper flange partially closing the oil sump region having an oil pick-up well opening therethrough that is defined by a wall portion, for receipt of heated oil returning from the internal combustion engine. An oil reservoir is defined in the oil sump region by the wall portion wherein oil in the oil reservoir is separated from heated oil in the oil pickup well. A viscosity sensitive oil flow restrictive passage extends between the oil pick-up well and the oil reservoir and defines fluid communication therebetween. An oil pick-up for fluid communication with an oil pump of the internal combustion engine, and having a pick-up inlet disposed in the oil pick-up well, is configured to withdraw the heated oil therefrom.
    Type: Application
    Filed: July 20, 2009
    Publication date: January 20, 2011
    Applicant: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
    Inventors: David R. Staley, Gregory P. Prior
  • Patent number: 7862306
    Abstract: A variable displacement engine oil vane pump includes a displacement control for controlling displacement of the pump. The control includes a cam ring in a housing pivotally connected to a wall of the housing by a pivot. The cam ring is internally engaged by slide vanes. A control chamber is defined by the cam ring and the housing wall. A control orifice provides for communication of control oil from a pressurized source to the control chamber. A vent chamber is generally opposite the control chamber and is defined by the cam ring and the housing wall. A dump chamber is defined by the cam ring and the housing wall and is generally disposed between the control chamber and the vent chamber. A dump orifice provides for communication between the control chamber and the dump chamber. A vent orifice provides for communication between the vent chamber and the dump chamber.
    Type: Grant
    Filed: February 6, 2007
    Date of Patent: January 4, 2011
    Assignee: GM Global Technology Operations, Inc.
    Inventors: David R. Staley, Bryan K. Pryor
  • Patent number: 7677086
    Abstract: An engine oil viscosity measurement system is provided. The system includes: a solenoid response module that determines an actual response time based on a position signal; an expected response module that determines an expected response time based on a system voltage and engine oil temperature; and a diagnostic module that diagnoses viscosity of the engine oil based on the actual response time and the expected response time.
    Type: Grant
    Filed: March 12, 2007
    Date of Patent: March 16, 2010
    Assignee: GM Global Technology Operations, Inc.
    Inventors: William C. Albertson, David R. Staley, Mike M. McDonald, Bryan K. Pryor
  • Patent number: 7665352
    Abstract: A method of monitoring pressure of oil that is implemented within an internal combustion engine includes determining an expected oil pressure value based on engine operating conditions and monitoring an actual oil pressure value based on a signal generated by an oil pressure sensor. A difference between the expected oil pressure value and the actual oil pressure value is calculated and is compared to a threshold difference. A diagnostic trouble code is generated when the difference exceeds the threshold difference.
    Type: Grant
    Filed: February 6, 2007
    Date of Patent: February 23, 2010
    Assignee: GM Global Technology Operations, Inc.
    Inventors: David R. Staley, Mike M. McDonald, William C. Albertson