Abstract: Layered metal deposition by fusion thereof onto a surface of an engineered structural member, without degrading structural performance. The net shape of an exterior member is defined, including a fusion contact area. The structural member is preheated below its maximum operating temperature. An energy beam and feedstock are directed to a feed point in the fusion area, thereby forming a molten puddle fusing the materials together. The feed point is moved relative to the structural member, thereby advancing the molten puddle of presently fed feedstock and rapidly solidifying previously fed feedstock. The energy beam power is modulated to control the size of the molten puddle so as not to exceed a predetermined depth of penetration of the fusion region into the structural member. Advancing the feed point sequentially fuses feedstock into the defined net shape on the structural member.

Abstract: Layered metal deposition by fusion thereof onto a surface of an engineered structural member, without degrading structural performance. The net shape of an exterior member is defined, including a fusion contact area. The structural member is preheated below its maximum operating temperature. An energy beam and feedstock are directed to a feed point in the fusion area, thereby forming a molten puddle fusing the materials together. The feed point is moved relative to the structural member, thereby advancing the molten puddle of presently fed feedstock and rapidly solidifying previously fed feedstock. The energy beam power is modulated to control the size of the molten puddle so as not to exceed a predetermined depth of penetration of the fusion region into the structural member. Advancing the feed point sequentially fuses feedstock into the defined net shape on the structural member.

Abstract: A system and method of solid freeform work piece fabrication through layered deposition of feedstock material on a mold structure. An energy beam and feedstock are fed to a feed point adjacent to a mold structure, thereby forming a molten puddle. The feed point is moved relative to the mold structure, thereby advancing the molten puddle of presently fed feedstock and rapidly solidifying previously fed feedstock. The feed point is sequentially advanced within a predetermined geometric volume containing at least a portion of the mold structure, thereby sequentially fusing the feedstock, by action of the advancing molten puddle, into a near net shape work piece built-up upon the mold structure.

Abstract: A structure arrangement and method for the protection of a host system against an impacting ballistic element and for providing ease of mobility. The structure arrangement includes a composite. The composite includes a matrix and a multiplicity of single-walled carbon nanotubes. The single-walled carbon nanotubes are arranged with respect to the matrix so as to define an array for engagement with an impacting ballistic element.