Patents by Inventor David S. Lafyatis

David S. Lafyatis has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11066345
    Abstract: Processes for increasing an octane value of a gasoline component by dehydrogenating a stream comprising C7 hydrocarbons and methylcyclohexane in a first dehydrogenation zone to form an intermediate dehydrogenation effluent, and then dehydrogenating the intermediate dehydrogenation effluent in a second dehydrogenation zone to form a C7 dehydrogenation effluent. The C7 dehydrogenation effluent has an increased olefins content compared to an olefins content of the intermediate dehydrogenation effluent. The first dehydrogenation zone is operated under conditions to convert methylcyclohexane to toluene and minimize cracking reactions. The intermediate dehydrogenation effluent may be heated before being passed to the second dehydrogenation zone.
    Type: Grant
    Filed: June 27, 2019
    Date of Patent: July 20, 2021
    Assignee: UOP LLC
    Inventors: Michael W. Penninger, Mark P. Lapinski, Gregory R. Werba, David S. Lafyatis
  • Publication number: 20200407655
    Abstract: Processes for increasing an octane value of a gasoline component by dehydrogenating a stream comprising C7 hydrocarbons and methylcyclohexane in a first dehydrogenation zone to form an intermediate dehydrogenation effluent, and then dehydrogenating the intermediate dehydrogenation effluent in a second dehydrogenation zone to form a C7 dehydrogenation effluent. The C7 dehydrogenation effluent has an increased olefins content compared to an olefins content of the intermediate dehydrogenation effluent. The first dehydrogenation zone is operated under conditions to convert methylcyclohexane to toluene and minimize cracking reactions. The intermediate dehydrogenation effluent may be heated before being passed to the second dehydrogenation zone.
    Type: Application
    Filed: June 27, 2019
    Publication date: December 31, 2020
    Inventors: Michael W. Penninger, Mark P. Lapinski, Gregory R. Werba, David S. Lafyatis
  • Patent number: 10722861
    Abstract: Reactor systems for use with ionic liquid catalyst. The reactor systems include one or more stages, which include a reactor and a heat exchanger, and a separation zone. The reactor and the heat exchanger may have a vertical orientation. Additionally, a separation vessel may also include a vertical orientation. The heat exchanger may allow for linear flow of process fluid to control residence time.
    Type: Grant
    Filed: May 23, 2018
    Date of Patent: July 28, 2020
    Assignee: UOP LLC
    Inventors: Eric Leeton, Kurt Detrick, Christian D. Freet, David S. Lafyatis, Robert Mehlberg, Sean G. Mueller, Gregory J. Schrad, Zhanping Xu
  • Patent number: 10702798
    Abstract: A process for treating an ionic liquid containing waste stream is described. If there is a liquid waste stream, the liquid waste stream is introduced into a liquid treatment zone. The ionic liquid in the liquid waste stream is neutralized. The concentration of the ionic liquid in the liquid waste stream is determined, and the allowed concentration of the ionic liquid in the liquid waste stream is determined. The concentration of the ionic liquid in the neutralized liquid waste stream is reduced to the allowed concentration, and the liquid waste stream having the allowed concentration is released. If there is a vapor waste stream, the vapor waste stream is introduced into a vapor treatment zone. The vapor waste stream is treated to form a treated vapor waste stream, and the treated vapor waste stream is released to a plant vapor treatment zone.
    Type: Grant
    Filed: October 23, 2015
    Date of Patent: July 7, 2020
    Assignee: UOP LLC
    Inventors: Eric Leeton, Gregory J. Schrad, David S. Lafyatis, Matthew Lippmann, Douglas A. Nafis
  • Publication number: 20190002771
    Abstract: The invention provides a process for the catalytic reforming of hydrocarbons comprising contacting the hydrocarbon feed in two or more sequential catalyst zones. The initial catalyst zone is a fixed-bed system and contains an initial catalytic composition comprising a platinum component, a germanium or rhenium component, a refractory inorganic oxide, potassium and a halogen component and then there is a terminal catalyst zone with a terminal catalyst composition that has a similar composition but with an essential lack of potassium. The addition of potassium was found to improve the yield of C5+ hydrocarbons.
    Type: Application
    Filed: June 12, 2018
    Publication date: January 3, 2019
    Inventors: David S. Lafyatis, Gary A. Marr, Bryan K. Glover
  • Publication number: 20180273463
    Abstract: Impure aromatic carboxylic acids such as are obtained by liquid phase oxidation of feed materials comprising aromatic compounds with substituent groups oxidizable to carboxylic acid groups, or comprising aromatic carboxylic acid and one or more aromatic carbonyl impurities that form hydrogenated species more soluble in aqueous solvents or with less color or color-forming tendencies than the aromatic carbonyl impurity, are purified to an aromatic carboxylic acid product with lower levels of impurities by a process comprising contacting an aqueous solution comprising the impure aromatic carboxylic acid with hydrogen at elevated temperature and pressure with an attrition-resistance, acid stable catalyst composition comprising at least one hydrogenation catalyst metal and a support comprising relatively high surface area of high porosity silicon carbide with low levels of iron and alkali metal impurities. The support may further contain titanium or rare earth metals.
    Type: Application
    Filed: June 1, 2018
    Publication date: September 27, 2018
    Inventors: Raelynn M. Miller, Alakananda Bhattacharyya, David S. Lafyatis, Amanda L. Stolarski, Rodrigo Lobo, Madan Bhasin
  • Publication number: 20180272327
    Abstract: A process removing ionic liquid from a process stream is described. The process stream is introduced into a coalescer to form an ionic liquid stream and a first treated process stream which has less ionic liquid than the process stream. The first treated process stream is introduced into a separator to form a second treated process stream. The second treated process stream has less ionic liquid than the first treated process stream. The separator is selected from a filtration zone comprising sand or carbon, an adsorption zone, a scrubbing zone, an electrostatic separation zone, or combinations thereof.
    Type: Application
    Filed: May 31, 2018
    Publication date: September 27, 2018
    Inventors: Matthew Lippmann, David S. Lafyatis, Douglas A. Nafis, Kurt Detrick
  • Publication number: 20180264431
    Abstract: Reactor systems for use with ionic liquid catalyst. The reactor systems include one or more stages, which include a reactor and a heat exchanger, and a separation zone. The reactor and the heat exchanger may have a vertical orientation. Additionally, a separation vessel may also include a vertical orientation. The heat exchanger may allow for linear flow of process fluid to control residence time.
    Type: Application
    Filed: May 23, 2018
    Publication date: September 20, 2018
    Inventors: Eric Leeton, Kurt Detrick, Christian D. Freet, David S. Lafyatis, Robert Mehlberg, Sean G. Mueller, Gregory J. Schrad, Zhanping Xu
  • Patent number: 9815049
    Abstract: A method of controlling a hydrocarbon conversion process is described. The method involves introducing a reactant into a reaction zone containing an ionic liquid catalyst. The reaction zone has at least two zones. The mass transfer resistance in the second zone is greater than the mass transfer resistance in the first zone.
    Type: Grant
    Filed: October 21, 2016
    Date of Patent: November 14, 2017
    Assignee: UOP LLC
    Inventors: David S. Lafyatis, Sean G. Mueller, Zhanping Xu, Douglas A. Nafis, Robert Mehlberg, Kurt Detrick, Avram M. Buchbinder
  • Publication number: 20170144141
    Abstract: A method of controlling a hydrocarbon conversion process is described. The method involves introducing a reactant into a reaction zone containing an ionic liquid catalyst. The reaction zone has at least two zones. The mass transfer resistance in the second zone is greater than the mass transfer resistance in the first zone.
    Type: Application
    Filed: October 21, 2016
    Publication date: May 25, 2017
    Inventors: David S. Lafyatis, Sean G. Mueller, Zhanping Xu, Douglas A. Nafis, Robert Mehlberg, Kurt Detrick, Avram M. Buchbinder
  • Publication number: 20170113162
    Abstract: A process for treating an ionic liquid containing waste stream is described. If there is a liquid waste stream, the liquid waste stream is introduced into a liquid treatment zone. The ionic liquid in the liquid waste stream is neutralized. The concentration of the ionic liquid in the liquid waste stream is determined, and the allowed concentration of the ionic liquid in the liquid waste stream is determined. The concentration of the ionic liquid in the neutralized liquid waste stream is reduced to the allowed concentration, and the liquid waste stream having the allowed concentration is released. If there is a vapor waste stream, the vapor waste stream is introduced into a vapor treatment zone. The vapor waste stream is treated to form a treated vapor waste stream, and the treated vapor waste stream is released to a plant vapor treatment zone.
    Type: Application
    Filed: October 23, 2015
    Publication date: April 27, 2017
    Inventors: Eric Leeton, Gregory J. Schrad, David S. Lafyatis, Matthew Lippmann, Douglas A. Nafis
  • Patent number: 9365469
    Abstract: The present invention is a process for transalkylating aromatic hydrocarbon compounds, the process comprising introducing an aromatic hydrocarbon feed stream into a transalkylation zone to yield high-purity benzene as a byproduct while meeting transalkylation objectives. The feed stream contacts a catalyst in the transalkylation zone under conditions adjusted to control benzene purity as well as transalkylation performance.
    Type: Grant
    Filed: September 14, 2011
    Date of Patent: June 14, 2016
    Assignee: UOP LLC
    Inventors: David S. Lafyatis, Edwin P. Boldingh, Eric J. Baker, James A. Johnson, Robert B. Larson
  • Publication number: 20140100403
    Abstract: A process for transalkylation is described. The process operates at a lower pressure than a typical transalkylation processes, and provides higher benzene purity with comparable or lower ring loss compared to the typical transalkylation process. The xylene selectivity is comparable to or higher than the standard process, and the ethyl benzene selectivity is comparable to or lower than the standard process.
    Type: Application
    Filed: October 5, 2012
    Publication date: April 10, 2014
    Applicant: UOP LLC
    Inventors: Naiyl A. Rashid, Edwin P. Boldingh, Raymond Shih, Marc R. Schreier, David S. Lafyatis
  • Publication number: 20130066123
    Abstract: The present invention is a process for transalkylating aromatic hydrocarbon compounds, the process comprising introducing an aromatic hydrocarbon feed stream into a transalkylation zone to yield high-purity benzene as a byproduct while meeting transalkylation objectives. The feed stream contacts a catalyst in the transalkylation zone under conditions adjusted to control benzene purity as well as transalkylation performance.
    Type: Application
    Filed: September 14, 2011
    Publication date: March 14, 2013
    Applicant: UOP LLC
    Inventors: David S. Lafyatis, Edwin P. Boldingh, Eric J. Baker, James A. Johnson, Robert B. Larson
  • Patent number: 7626064
    Abstract: This invention embodies a catalyst and a process for transalkylation of C7, C9, and C10 aromatics to obtain a high yield of xylenes. The catalyst comprises a novel UZM-14 catalytic material comprising globular aggregates of crystallites having a MOR framework type with a mean crystallite length parallel to the direction of the 12-ring channels of about 60 nm or less and a mesopore volume of at least about 0.10 cc/gram. The UZM-14 catalyst is particularly active and stable in a transalkylation process.
    Type: Grant
    Filed: June 26, 2008
    Date of Patent: December 1, 2009
    Assignee: UOP LLC
    Inventors: Edwin P. Boldingh, Michael G. Gatter, Susan C. Koster, David S. Lafyatis, Terrence E. Deak, Eric J. Baker, Robert W. Broach, Deng-Yang Jan, Jaime G. Moscoso
  • Patent number: 7605295
    Abstract: The subject invention comprises an aromatics complex to improve yields from a mixed aromatics feed. Through the use of a novel catalyst having higher activity and stability in a transalkylation unit in the complex, a higher xylene yield is obtained.
    Type: Grant
    Filed: June 26, 2008
    Date of Patent: October 20, 2009
    Assignee: UOP LLC
    Inventors: David S. Lafyatis, Edwin P. Boldingh, Antoine Negiz, Edward M. Casey
  • Patent number: 5939028
    Abstract: The hydrocarbon light-off time in engine exhaust is reduced by employing a hydrogen oxidation catalyst, a CO oxidation catalyst of light-off temperature for CO and/or hydrogen below ambient temperature, and sufficient oxygen and sufficient CO and/or hydrogen in the exhaust that the exothermic reaction of the oxygen with the CO and/or hydrogen over the CO oxidation catalyst generates enough heat to raise the temperature of the CO oxidation catalyst to at least the light-off temperature of the hydrocarbon oxidation catalyst.
    Type: Grant
    Filed: February 4, 1997
    Date of Patent: August 17, 1999
    Assignee: Johnson Matthey PLC
    Inventors: Stephen C Bennett, Jonathan C Frost, David S Lafyatis, Andrew P Walker
  • Patent number: 5776417
    Abstract: Substantial improvements in the control of pollutants from internal combustion engines may be obtained by pre-drying a catalyst/hydrocarbon trap system and preferably incorporating a water trap in a catalyst/hydrocarbon trap system. A pre-drying system dries the water trap, HC trap and catalyst, eg upon engine switch-off.
    Type: Grant
    Filed: June 6, 1996
    Date of Patent: July 7, 1998
    Assignee: Johnson Matthey Public Limited Company
    Inventors: Johnathan C. Frost, Stephen C. Bennett, David S. Lafyatis, Andrew P. Walker
  • Patent number: 5470814
    Abstract: The present invention relates to an improved catalyst for the selective synthesis of monomethylamine (MMA) and dimethylamine (DMA) at the expense of trimethylamine (TMA) for a starting feed of methanol and/or dimethyl ether and ammonia. The current industrial catalyst for this process is a standard SiO.sub.2 /Al.sub.2 O.sub.3 material. The present invention combines this standard catalyst with microporous carbon molecular sieves (CMS) to form a composite material (i.e., a CMS/SiO.sub.2 /Al.sub.2 O.sub.3 material) with higher selectivity for the desired products MMA and DMA. The invention also relates to methods of making the improved catalyst and a process of using the improved catalyst material in the production of MMA and DMA.
    Type: Grant
    Filed: July 21, 1994
    Date of Patent: November 28, 1995
    Assignees: University of Delaware, E. I. Du Pont de Nemours & Co., Inc.
    Inventors: Henry C. Foley, George C. Sonnichsen, Loren D. Brake, Ravindra K. Mariwala, David S. Lafyatis
  • Patent number: 5354893
    Abstract: The present invention relates to an improved catalyst for the selective synthesis of monomethylamine (MMA) and dimethylamine (DMA) at the expense of trimethylamine (TMA) for a starting feed of methanol and/or dimethyl ether and ammonia. The current industrial catalyst for this process is a standard SiO.sub.2 /Al.sub.2 O.sub.3 material. The present invention combines this standard catalyst with microporous carbon molecular sieves (CMS) to form a composite material (i.e., a CMS/SiO.sub.2 /Al.sub.2 O.sub.3 material) with higher selectivity for the desired products MMA and DMA. The invention also relates to methods of making the improved catalyst and a process of using the improved catalyst material in the production of MMA and DMA.
    Type: Grant
    Filed: July 30, 1993
    Date of Patent: October 11, 1994
    Assignees: The University of Delaware, E. I. Du Pont de Nemours Company, Inc.
    Inventors: Henry C. Foley, George C. Sonnichsen, Loren D. Brake, Ravindra K. Mariwala, David S. Lafyatis