Abstract: Die handling systems and methods of use for preparing or processing dies from multiple types of pre-expanded wafer materials. The die handling systems are configured in a modular fashion, allowing for concurrent processes to expand the wafers, process the wafers, extract the dies, and inspect the extracted dies without forcing one of the processes of the system to remain idle. Embodiments of the wafer handler module include a mechanism, such as an expander capable of stretching or expanding wafers having one or more different sizes to a pre-expanded state without interrupting the die handler. The pre-expanded wafers are stored as a proprietary cartridge and delivered to the die handler, where a pick head of the die handler removes each die of the pre-expanded wafer and delivers the extracted dies to subsequent machinery, such as a pick and place machine, for further processing.

Abstract: Die handling systems and methods of use for preparing or processing dies from multiple types of pre-expanded wafer materials. The die handling systems are configured in a modular fashion, allowing for concurrent processes to expand the wafers, process the wafers, extract the dies, and inspect the extracted dies without forcing one of the processes of the system to remain idle. Embodiments of the wafer handler module include a mechanism, such as an expander capable of stretching or expanding wafers having one or more different sizes to a pre-expanded state without interrupting the die handler. The pre-expanded wafers are stored as a proprietary cartridge and delivered to the die handler, where a pick head of the die handler removes each die of the pre-expanded wafer and delivers the extracted dies to subsequent machinery, such as a pick and place machine, for further processing.

Abstract: The present invention is a method and apparatus for the automatic loading and advancement of component feeder tape in a component feeder for use with a pick-and-place system. The feeder employs sensing technology to determine when a component tape leader is inserted into a tape guide, and subsequently auto-loads the feeder with the tape, including initiating the peeling of cover tape. Subsequently, the feeder operates to sense the presence of parts or components in the component tape pockets and to advance the component tape to a position where the first component is presented at the pick location. The feeder is also capable of detecting repeatable features in the component tape in order to automatically determine the component tape pitch.

Abstract: The present invention is a method and apparatus conveying a roll of liner stock bearing removably adhered components such as labels. The liner is pulled through the feeder by a capstan drive having opposed fluted nip rollers driven by a stepper motor. Advance of the stepper motor is controlled by a programmable electronic controller. The linered labels are led through a tensioner and around an acute-angle peeler edge which separates the labels from the liner. The peeling action advances a label onto a platform comprising a bed of rollers having an inherently low-adherence surface. Preferably the rollers are undercut to form circumferential ridges and reduce the surface area in contact with the label adhesive and to minimize adherence thereto. When peeling of a label is completed, the label has been advanced onto the roller bed to precisely the proper location for acquisition by a pick-and-place machine.

Abstract: The present invention is a method and apparatus conveying a roll of liner stock bearing removably adhered components such as labels. The liner is pulled through the feeder by a capstan drive having opposed fluted nip rollers driven by a stepper motor. Advance of the stepper motor is controlled by a programmable electronic controller. The linered labels are led through a tensioner and around an acute-angle peeler edge which separates the labels from the liner. The peeling action advances a label onto a platform comprising a bed of rollers having an inherently low-adherence surface. Preferably the rollers are undercut to form circumferential ridges and reduce the surface area in contact with the label adhesive and to minimize adherence thereto. When peeling of a label is completed, the label has been advanced onto the roller bed to precisely the proper location for acquisition by a pick-and-place machine.

Abstract: The present invention is a method and apparatus for the automatic loading and advancement of component feeder tape in a component feeder for use with a pick-and-place system. The feeder employs sensing technology to determine when a component tape leader is inserted into a tape guide, and subsequently auto-loads the feeder with the tape, including initiating the peeling of cover tape. Subsequently, the feeder operates to sense the presence of parts or components in the component tape pockets and to advance the component tape to a position where the first component is presented at the pick location. The feeder is also capable of detecting repeatable features in the component tape in order to automatically determine the component tape pitch.

Abstract: The present invention is a method and apparatus conveying a roll of liner stock bearing removably adhered components such as labels. The liner is pulled through the feeder by a capstan drive having opposed fluted nip rollers driven by a stepper motor. Advance of the stepper motor is controlled by a programmable electronic controller. The linered labels are led through a tensioner and around an acute-angle peeler edge which separates the labels from the liner. The peeling action advances a label onto a platform comprising a bed of rollers having an inherently low-adherence surface. Preferably the rollers are undercut to form circumferential ridges and reduce the surface area in contact with the label adhesive and to minimize adherence thereto. When peeling of a label is completed, the label has been advanced onto the roller bed to precisely the proper location for acquisition by a pick-and-place machine.

Abstract: An apparatus for calculating fluid flow in a channel including a very low profile probe which detects fluid depth in the channel; a mechanism for measuring average fluid velocity in the channel; a mechanism for correcting the detected fluid depth based upon the measured average fluid velocity to account for drawdown; and a mechanism for calculating average flow rate based upon the average fluid velocity measurement and the corrected fluid depth value. The probe has a height to width ratio of less than 0.52.