Abstract: A method of creating a soft and lofty continuous fiber nonwoven web is provided. The method includes providing first and second, different molten polymers to a spinneret defining a plurality of orifices and flowing a fluid intermediate the spinneret and a moving porous member. The method includes using the fluid to draw the first and second molten polymers, in a direction toward the porous member, through at least some of the plurality of orifices to form a plurality of individual continuous fiber strands. The method includes depositing the continuous fiber strands onto the porous member at a first location to produce an intermediate continuous fiber nonwoven web, and varying, in at least two different zones, a vacuum force applied to the moving porous member and to the intermediate web downstream of the first location and without any heat applied.

Abstract: A method of creating a soft and lofty continuous fiber nonwoven web is provided. The method includes providing first and second, different molten polymers to a spinneret defining a plurality of orifices and flowing a fluid intermediate the spinneret and a moving porous member. The method includes using the fluid to draw the first and second molten polymers, in a direction toward the porous member, through at least some of the plurality of orifices to form a plurality of individual continuous fiber strands. The method includes depositing the continuous fiber strands onto the porous member at a first location to produce an intermediate continuous fiber nonwoven web, and intermittently varying, in at least two different zones, a vacuum force applied to the moving porous member and to the intermediate web downstream of the first location and without the addition of more continuous fibers and without any heat applied.

Abstract: A method of creating a soft and lofty continuous fiber nonwoven web is provided. The method includes providing first and second, different molten polymers to a spinneret defining a plurality of orifices and flowing a fluid intermediate the spinneret and a moving porous member. The method includes using the fluid to draw the first and second molten polymers, in a direction toward the porous member, through at least some of the plurality of orifices to form a plurality of individual continuous fiber strands. The method includes depositing the continuous fiber strands onto the porous member at a first location to produce an intermediate continuous fiber nonwoven web, and intermittently varying, in at least two different zones, a vacuum force applied to the moving porous member and to the intermediate web downstream of the first location and without the addition of more continuous fibers and without any heat applied.

Abstract: A nonwoven substrate. The nonwoven substrate can have a first surface defining a plane of the first surface and a plurality of three-dimensional features extending outwardly from the plane of the first surface. The plurality of three-dimensional features can have a first three-dimensional feature having a first intensive property having a first value and a second three-dimensional feature having the first intensive property having a second value different from the first value. The nonwoven substrate can have an MD Fuzz Value of less than 0.25 mg/cm2 when tested according to the Fuzz Level Test herein.

Abstract: A method of creating a soft and lofty continuous fiber nonwoven web is provided. The method includes providing a first molten polymer and a second, different molten polymer to a spinneret defining a plurality of orifices and flowing a fluid intermediate the spinneret and a moving porous member. The method includes using the fluid to draw the first and second molten polymer components, in a direction toward the moving porous member, through at least some of the plurality of orifices to form a plurality of individual continuous fiber strands. The method includes depositing the continuous fiber strands onto the moving porous member at a first location to produce an intermediate continuous fiber nonwoven web, and intermittently varying a vacuum force applied to the moving porous member and to the intermediate web downstream of the first location and without the addition of more continuous fibers and without any heat applied.

Abstract: A method of creating a soft and lofty continuous fiber nonwoven web is provided. The method includes providing a first molten polymer and a second, different molten polymer to a spinneret defining a plurality of orifices and flowing a fluid intermediate the spinneret and a moving porous member. The method includes using the fluid to draw the first and second molten polymer components, in a direction toward the moving porous member, through at least some of the plurality of orifices to form a plurality of individual continuous fiber strands. The method includes depositing the continuous fiber strands onto the moving porous member at a first location to produce an intermediate continuous fiber nonwoven web, and intermittently varying a vacuum force applied to the moving porous member and to the intermediate web downstream of the first location and without the addition of more continuous fibers and without any heat applied.

Abstract: An absorbent article is provided. The absorbent article includes a topsheet, a backsheet, an absorbent core positioned at least partially intermediate the topsheet and the backsheet. The absorbent article includes a through-fluid bonded nonwoven web that has: a Martindale Average Abrasion Resistance Grade in the range of about 1.0 to about 2.5, a DMA Compression Resiliency in the range of about 25% to about 90%, and a Specific Nonwoven Volume in the range of about 25 cm3/g to about 100 cm3/g.

Abstract: A method of filtering air using a composite filter substrate having a mixture of fiber shapes and sizes layer is disclosed. The method provides improved particle cleaning efficiency.

Abstract: A nonwoven substrate. The nonwoven substrate can have a first surface defining a plane of the first surface and a plurality of three-dimensional features extending outwardly from the plane of the first surface. The plurality of three-dimensional features can have a first three-dimensional feature having a first intensive property having a first value and a second three-dimensional feature having the first intensive property having a second value different from the first value. The nonwoven substrate can have an MD Fuzz Value of less than 0.25 mg/cm2 when tested according to the Fuzz Level Test herein.

Abstract: A method of filtering air using a composite filter substrate having a mixture of fiber shapes and sizes layer is disclosed. The method provides improved particle cleaning efficiency.

Abstract: A composite filter substrate is disclosed. The substrate comprises a mixture of fiber shapes and sizes to provide improved particle cleaning efficiency.