Patents by Inventor Dean Blackburn

Dean Blackburn has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20230017882
    Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving performance and/or leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes a plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween. Other embodiments are directed to methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
    Type: Application
    Filed: July 20, 2022
    Publication date: January 19, 2023
    Inventors: Brandon Paul Linford, Cody William Knuteson, Jason Dean Blackburn, Daniel Call Mortensen, Steven Swan
  • Patent number: 11421485
    Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving performance and/or leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes a plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween. The plurality of diamond grains includes a first amount being about 5 weight % to about 65 weight % of the plurality of diamond grains and a second amount being about 18 weight % to about 95 weight % of the plurality of diamond grains. The first amount exhibits a first average grain size of about 0.5 ?m to about 30 ?m. The second amount exhibits a second average grain size that is greater than the first average grain size and is about 10 ?m to about 65 ?m. Other embodiments are directed to methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
    Type: Grant
    Filed: December 9, 2019
    Date of Patent: August 23, 2022
    Assignee: US Synthetic Corporation
    Inventors: Brandon Paul Linford, Cody William Knuteson, Jason Dean Blackburn, Daniel Call Mortensen, Steven Swan
  • Patent number: 11400564
    Abstract: Embodiments of the invention relate to liquid metal embrittlement (“LME”)-resistant superabrasive compacts, methods of making the same, and drill bits incorporating the same. The LME-resistant superabrasive compacts include a braze-resistant region on one or more portions of a substrate expected to be under residual tensile stress and susceptible to LME during brazing.
    Type: Grant
    Filed: November 15, 2019
    Date of Patent: August 2, 2022
    Assignee: US SYNTHETIC CORPORATION
    Inventors: Mark P. Chapman, Jason Dean Blackburn
  • Patent number: 10501998
    Abstract: Embodiments relate to polycrystalline diamond compacts (“PDCs”) including a polycrystalline diamond (“PCD”) table having a diamond grain size distribution selected for improving performance and/or leachability. In an embodiment, a PDC includes a PCD table bonded to a substrate. The PCD table includes a plurality of diamond grains exhibiting diamond-to-diamond bonding therebetween. The plurality of diamond grains includes a first amount being about 5 weight % to about 65 weight % of the plurality of diamond grains and a second amount being about 18 weight % to about 95 weight % of the plurality of diamond grains. The first amount exhibits a first average grain size of about 0.5 ?m to about 30 ?m. The second amount exhibits a second average grain size that is greater than the first average grain size and is about 10 ?m to about 65 ?m. Other embodiments are directed to methods of forming PDCs, and various applications for such PDCs in rotary drill bits, bearing apparatuses, and wire-drawing dies.
    Type: Grant
    Filed: February 20, 2015
    Date of Patent: December 10, 2019
    Assignee: US SYNTHETIC CORPORATION
    Inventors: Brandon Paul Linford, Cody William Knuteson, Jason Dean Blackburn, Daniel Call Mortensen, Steven Swan
  • Patent number: 10350734
    Abstract: Embodiments of the invention relate to liquid metal embrittlement (“LME”)-resistant superabrasive compacts, methods of making the same, and drill bits incorporating the same. The LME-resistant superabrasive compacts include a braze-resistant region on one or more portions of a substrate expected to be under residual tensile stress and susceptible to LME during brazing.
    Type: Grant
    Filed: April 18, 2016
    Date of Patent: July 16, 2019
    Assignee: US SYNTHETIC CORPORATION
    Inventors: Mark P. Chapman, Jason Dean Blackburn
  • Publication number: 20050158200
    Abstract: CoCrMo can be used to enhance biocompatibility of a sintered polycrystalline diamond compact.
    Type: Application
    Filed: August 27, 2004
    Publication date: July 21, 2005
    Inventors: Bill Pope, Richard Dixon, Jeffery Taylor, Clayton Gardinier, Troy Medford, Dean Blackburn, Michael Vail, Louis Pope, Kenneth Jensen
  • Publication number: 20050146086
    Abstract: Use of gradient layers and stress modifiers in superhard constructs.
    Type: Application
    Filed: August 27, 2004
    Publication date: July 7, 2005
    Inventors: Bill Pope, Richard Dixon, Jeffery Taylor, Clayton Gardinier, Troy Medford, Dean Blackburn, Michael Vail, Louis Pope, Victoriano Carvajal
  • Publication number: 20050121417
    Abstract: Brut polishing of superhard materials to remove positive asperities by use of pressure and heat.
    Type: Application
    Filed: August 27, 2004
    Publication date: June 9, 2005
    Inventors: Richard Dixon, Clayton Gardinier, Troy Medford, Dean Blackburn, Victoriano Carvajal, Mark Richards, Ari Curnow, Peter Cook
  • Publication number: 20050110187
    Abstract: Use of Ti and Nb cemented in TiC in prosthetic joints, such as prosthetic joint components made from sintered superhard materials.
    Type: Application
    Filed: August 28, 2004
    Publication date: May 26, 2005
    Inventors: Bill Pope, Richard Dixon, Jeffery Taylor, Clayton Gardinier, Troy Medford, Dean Blackburn, Victoriano Carvajal
  • Publication number: 20050087915
    Abstract: Carbides as substrates in prosthetic joints, particularly in sintered polycrystalline diamond compacts and sintered cubic boron nitride compacts.
    Type: Application
    Filed: August 28, 2004
    Publication date: April 28, 2005
    Inventors: Bill Pope, Richard Dixon, Jeffery Taylor, Clayton Gardinier, Troy Medford, Dean Blackburn, Victoriano Carvajal
  • Patent number: 6472850
    Abstract: A method for dynamically determining tap position in a step voltage regulator is disclosed. A present tap position is determined and the value of an applied voltage across a tap changing mechanism is measured. Based upon the value of the applied voltage, a directional change in the tap position is detected. A trigger signal is also generated which is responsive to a detected change in tap position. Finally, a new tap position is calculated based upon the present tap position and the directional change in the tap position, when the trigger signal indicates that a change in tap position has taken place.
    Type: Grant
    Filed: December 1, 2000
    Date of Patent: October 29, 2002
    Assignee: General Electric Company
    Inventors: David Fletcher, Richard Dean Blackburn, Joseph Rao
  • Publication number: 20020067153
    Abstract: A method for dynamically determining tap position in a step voltage regulator is disclosed. A present tap position is determined and the value of an applied voltage across a tap changing mechanism is measured. Based upon the value of the applied voltage, a directional change in the tap position is detected. A trigger signal is also generated which is responsive to a detected change in tap position. Finally, a new tap position is calculated based upon the present tap position and the directional change in the tap position, when the trigger signal indicates that a change in tap position has taken place.
    Type: Application
    Filed: December 1, 2000
    Publication date: June 6, 2002
    Inventors: David Fletcher, Richard Dean Blackburn, Joseph Rao