Patents by Inventor Dennis J. O'Rear

Dennis J. O'Rear has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6841711
    Abstract: A process for making a lube base stock wherein an olefinic feedstock is contacted with an oligomerization catalyst in a catalytic distillation unit to produce a product having a higher number average molecular weight than the olefinic feedstock. That product is separated zone in the catalytic distillation unit into a light byproduct fraction and a heavy product fraction that includes hydrocarbons in a lube base stock range.
    Type: Grant
    Filed: January 11, 2001
    Date of Patent: January 11, 2005
    Assignee: Chevron U.S.A. Inc.
    Inventors: Russell R. Krug, Dennis J. O'Rear
  • Publication number: 20040256286
    Abstract: Waxy hydrocarbon feedstocks are contacted with a hydrocracking catalyst and the effluent then contacted with an intermediate pore size molecular sieve hydroisomerization catalyst. The effluent from the hydroisomerization is fractionated to provide a heavy fraction and a middle distillate fuel. A high quality lubricant base oil with a high viscosity index and a low pour point is isolated from the heavy fraction.
    Type: Application
    Filed: June 19, 2003
    Publication date: December 23, 2004
    Inventors: Stephen J. Miller, Dennis J. O'Rear, John M. Rosenbaum, Jerome F. Mayer, Christopher A. Simmons
  • Publication number: 20040259961
    Abstract: The present invention relates to the use of a primarily nitrogen containing blanketing agent from the air separation unit of a Gas To Liquids, Heavy Hydrocarbon Conversion, or Methanol Synthesis Facility on transport vessels. The primarily nitrogen containing blanketing agent is used to reduce corrosion, reduce product biodegradation and oxidation, control invasive species, and prevent fires and explosions by reducing oxygen content. Accordingly, the present invention relates to integrated processes for producing hydrocarbonaceous products and using a primarily nitrogen containing blanketing agent supplied from the process in shipping the products.
    Type: Application
    Filed: June 19, 2003
    Publication date: December 23, 2004
    Inventor: Dennis J. O'Rear
  • Publication number: 20040256287
    Abstract: Waxy hydrocarbon feedstocks are contacted with a hydrocracking catalyst and the effluent then contacted with an intermediate pore size molecular sieve hydroisomerization catalyst. The effluent from the hydroisomerization is fractionated to provide a heavy fraction and a middle distillate fuel. At least a portion of the heavy fraction is dewaxed to provide a high quality lubricant base oil with a high viscosity index and a low pour point.
    Type: Application
    Filed: June 19, 2003
    Publication date: December 23, 2004
    Inventors: Stephen J. Miller, Dennis J. O'Rear, John M. Rosenbaum, Jerome F. Mayer, Christopher A. Simmons
  • Patent number: 6833484
    Abstract: The present invention relates blended hydrocarbonaceous products comprising Fischer Tropsch derived products that resist oxidation and to methods of inhibiting oxidation in Fischer Tropsch products. The present invention also relates to Fischer Tropsch products containing an effective amount of a petroleum-derived hydrocarbonaceous product such that the Fischer Tropsch product resists oxidation.
    Type: Grant
    Filed: June 15, 2001
    Date of Patent: December 21, 2004
    Assignee: Chevron U.S.A. Inc.
    Inventor: Dennis J. O'Rear
  • Patent number: 6833065
    Abstract: The invention provides methods for preparing a blended lube base oils comprising at least one highly paraffinic Fischer Tropsch lube base stocks and at least one base stock composed of alkylaromatics, alkylcycloparaffins, or mixtures thereof. The use of base stocks composed of alkylaromatics, alkylcycloparaffins, or mixtures thereof improves the yield of lube base oils from Fischer Tropsch facilities, as well as provides moderate improvements in physical properties including additive solubility. The invention provides processes for obtaining such blended lube base oils using the products of Fischer Tropsch processes.
    Type: Grant
    Filed: August 15, 2003
    Date of Patent: December 21, 2004
    Assignee: Chevron U.S.A. Inc.
    Inventor: Dennis J. O'Rear
  • Patent number: 6824574
    Abstract: Olefins and alcohols present in Fischer-Tropsch light naphthas are converted to dialkyl ethers of the formula: R—O—R′ where R and R′ are each primarily non-tertiary alkyl groups of more than four carbon atoms, via hydration of the olefins to alcohols followed by dehydration of the alcohols. Ethers may also form by direct reaction of olefins and alcohols. The ethers are separated from the remaining paraffins in the naphtha by distillation and added in an amount of 1-25 wt. % to paraffinic mid-distillate fuel components obtained by hydrotreating a Fischer-Tropsch product. The properties of the distillate fuel components such as lubricity and seal swell are improved by the dialkyl ethers. The removal of olefins and alcohols from the naphthas reduces refining and lead to a more salable product.
    Type: Grant
    Filed: October 9, 2002
    Date of Patent: November 30, 2004
    Assignee: Chevron U.S.A. Inc.
    Inventors: Dennis J. O'Rear, Thomas Van Harris, Cong-Yan Chen
  • Patent number: 6822006
    Abstract: Novel methods of controlling the temperature of an exothermic reaction are disclosed. Such methods are particularly applicable to a Fischer-Tropsch synthesis reaction, and comprise removing a vapor phase product from the Fischer-Tropsch reactor, condensing at least a portion of the vapor phase product to form a volatilizable liquid, and injecting at least a portion of the volatilizable liquid into the reactor, wherein the volatilizable liquid comprises hydrocarbons that are in the highest boiling point range of the vapor phase product that is removed from the reactor.
    Type: Grant
    Filed: July 2, 2003
    Date of Patent: November 23, 2004
    Assignee: Chevron U.S.A. Inc.
    Inventors: Dennis J. O'Rear, Charles L. Kibby
  • Patent number: 6806237
    Abstract: A lube base oil comprising a synthetic lube base oil, such as a Fischer Tropsch-derived component, and a non-synthetic lube base oil is defined that has improved stability to oxidation both during storage and during use in engines or other applications, even in the substantial absence of anti-oxidant additives and oxidation promoters.
    Type: Grant
    Filed: September 27, 2001
    Date of Patent: October 19, 2004
    Assignee: Chevron U.S.A. Inc.
    Inventor: Dennis J. O'Rear
  • Patent number: 6806087
    Abstract: Methods for discovering optimum catalysts and/or reaction conditions for performing endo-or exothermic reactions, in particular gas-to-liquid reactions, are disclosed. A combinatorial approach is used to identify optimum catalysts and/or reaction conditions for performing the reactions. The reactions are performed in the channels of a microchannel reactor. These results can be used directly to optimize large scale reactions performed in a plurality of microchannel reactors, or can be correlated to useful catalysts and reaction conditions for use in large scale reactors by taking into consideration the heat transfer effects in the microchannel reactor and the large scale reactor. The method can advantageously be used to generate a database of combinations of catalyst systems and/or reaction conditions which provide various product streams, such that as market conditions vary and/or product requirements change, conditions suitable for forming desired products can be identified with little or no downtime.
    Type: Grant
    Filed: May 28, 2002
    Date of Patent: October 19, 2004
    Assignee: Chevron U.S.A. Inc.
    Inventors: Charles L. Kibby, Dennis J. O'Rear, Georgieanna L. Scheuerman
  • Patent number: 6800101
    Abstract: The present invention relates to the use of deactivatable biocides for hydrocarbonaceous products, in particular, rapidly biodegradable hydrocarbonaceous products. The present invention also relates to methods of inhibiting growth and reproduction of microorganisms in hydrocarbonaceous products, in particular, in rapidly biodegradable hydrocarbonaceous products, containing minor amounts of aqueous liquids. The deactivatable biocides of the present invention may be derived from a Fischer-Tropsch process.
    Type: Grant
    Filed: October 18, 2001
    Date of Patent: October 5, 2004
    Assignee: Chevron U.S.A. Inc.
    Inventors: Kirk T. O'Reilly, Michael E. Moir, Dennis J. O'Rear
  • Publication number: 20040173500
    Abstract: The present invention relates to a stable, low sulfur, olefinic distillate fuel blend component derived from a Fischer-Tropsch process and a process for producing this stable, low sulfur, olefinic distillate fuel blend component. The stable, low sulfur, olefinic distillate fuel comprises olefins in an amount of 2 to 80 weight percent, non-olefins in an amount of 20 to 98 weight percent wherein the non-olefins are predominantly paraffins, oxygenates in an amount of less than 1 weight percent, and sulfur in an amount of less than 10 ppm by weight. A distillate fuel comprising the above blend component forms less than 5 ppm peroxides after storage at 60° C. for four weeks.
    Type: Application
    Filed: January 31, 2003
    Publication date: September 9, 2004
    Inventors: Dennis J. O'Rear, Guan Dao Lei
  • Patent number: 6784329
    Abstract: Provided is a process for converting methane at a remote natural gas site into ethylene and other products. Methane is converted into syngas which is converted into a low-sulfur liquid hydrocarbon mixture containing less than 1 ppm sulfur via Fischer-Tropsch (FT) syntheses. The low-sulfur Fischer-Tropsch liquids are transferred from the remote site to an existing facility where a sulfur-containing compound or a sulfur-containing hydrocarbon mixture is added to avoid coking problems. The resultant blend of hydrocarbons which has a sulfur content of at least 1 ppm, is fed to a naphtha cracking unit and ethylene recovered.
    Type: Grant
    Filed: January 14, 2002
    Date of Patent: August 31, 2004
    Assignee: Chevron U.S.A. Inc.
    Inventors: Dennis J. O'Rear, Gunther H. Dieckmann
  • Patent number: 6776897
    Abstract: A stable distillate fuel blend useful as a fuel or as a blending component of a fuel that is suitable for use in an internal combustion engine, said fuel blend prepared from at least one highly paraffinic distillate fuel component and at least one highly aromatic petroleum-derived distillate fuel component and a process for preparing same involving the blending of at least two components having antagonistic properties with respect to one another.
    Type: Grant
    Filed: October 19, 2001
    Date of Patent: August 17, 2004
    Assignee: Chevron U.S.A.
    Inventors: John D. Bacha, Dennis J. O'Rear
  • Patent number: 6774148
    Abstract: The present invention relates to a process for the production of a blended syngas feed with a variable H2/CO ratio for use in a syngas conversion reactor. In this process a H2/CO ratio of from approximately 1.0 to 3.0 for the blended syngas feed is selected. A first syngas is formed with a H2/CO ratio of at least 2.0 by reacting methane with an oxygen source. A second syngas is formed with a H2/CO ratio of no more than 1.5 by reacting LPG with CO2. The first syngas and the second syngas are blended to form a blended syngas feed with the selected H2/CO ratio, and this blended syngas feed may be used in the syngas conversion reactor.
    Type: Grant
    Filed: June 25, 2002
    Date of Patent: August 10, 2004
    Assignee: Chevron U.S.A. Inc.
    Inventor: Dennis J. O'Rear
  • Patent number: 6773578
    Abstract: Lube base stocks and lube stock compositions, as well as a process for preparing lube base stocks and lube stock compositions, are disclosed. The lube oils preferably have a viscosity index above about 115. The process involves obtaining feedstocks that have a 95% point below 1150° F. and feedstocks that have 95% point above 1150° F. The feedstocks that have a 95% point below 1150° F. are catalytically dewaxed, and the feedstocks that have 95% point above 1150° F. are solvent dewaxed. The resulting products can optionally be blended, and the base stocks can be combined with various additives to form lube oil compositions. Hydrotreatment can optionally be performed on the lube base stocks to remove olefins, oxygenates and other impurities. In one embodiment, one or more of the fractions are obtained from Fischer-Tropsch synthesis.
    Type: Grant
    Filed: December 5, 2000
    Date of Patent: August 10, 2004
    Assignee: Chevron U.S.A. Inc.
    Inventors: Dennis J. O'Rear, Joseph A. Biscardi
  • Publication number: 20040152933
    Abstract: The present invention relates to an olefinic naphtha and a process for producing lower olefinc from this naphtha. In the process of the present invention for producing lower olefins, preferably ethylene, at least a portion of a hydrocarbon asset is converted to synthesis gas and at least a portion of the synthesis gas is converted to an olefinic naphtha by a Fischer-Tropsch process. At least a portion of the olefinic naphtha is converted in a naphtha cracker to a product stream comprising lower olefins, and at least a portion of the lower olefins from the product stream of the naphtha cracker are recovered.
    Type: Application
    Filed: January 31, 2003
    Publication date: August 5, 2004
    Inventors: Dennis J. O'Rear, Guan Dao Lei
  • Publication number: 20040152792
    Abstract: The present invention relates to a stable, low sulfur, olefinic distillate fuel blend component derived from a Fischer-Tropsch process and a process for producing this stable, low sulfur, olefinic distillate fuel blend component. The stable, low sulfur, olefinic distillate fuel comprises olefins in an amount of 2 to 80 weight percent, non-olefins in an amount of 20 to 98 weight percent wherein the non-olefins are predominantly paraffins, oxygenates in an amount of less than 1 weight percent, and sulfur in an amount of less than 10 ppm by weight. A distillate fuel comprising the above blend component forms less than 5 ppm peroxides after storage at 60° C. for four weeks.
    Type: Application
    Filed: January 31, 2003
    Publication date: August 5, 2004
    Inventors: Dennis J. O'Rear, Guan Dao Lei
  • Publication number: 20040148850
    Abstract: The present invention relates to a stable blended diesel fuel comprising an olefinic diesel fuel blending stock. The olefinic diesel fuel blending stock of the invention comprises olefins in an amount of 2 to 80 weight percent, non-olefins in an amount of 20 to 98 weight percent wherein the non-olefins are substantially comprised of paraffins, oxygenates in an amount of at least 0.012 weight percent and sulfur in an amount of less than 1 ppm. To provide acceptable stability, the blended diesel fuel comprising the olefinic diesel fuel blending stock comprises a sulfur-free antioxidant. The blended diesel fuel comprising the olefinic diesel fuel blending stock and sulfur-free antioxidant added has a peroxide content of less than 5 ppm when stored at 60° C. for 4 weeks. The present invention also relates to processes for making the stable blended diesel fuel and olefinic diesel fuel blending stocks as defined above.
    Type: Application
    Filed: January 31, 2003
    Publication date: August 5, 2004
    Inventors: Dennis J. O'Rear, John E. Sundberg
  • Publication number: 20040149626
    Abstract: The present invention relates to an olefinic naphtha and a process for producing lower olefinc from this naphtha. In the process of the present invention for producing lower olefins, preferably ethylene, at least a portion of a hydrocarbon asset is converted to synthesis gas and at least a portion of the synthesis gas is converted to an olefinic naphtha by a Fischer-Tropsch process. At least a portion of the olefinic naphtha is converted in a naphtha cracker to a product stream comprising lower olefins, and at least a portion of the lower olefins from the product stream of the cracker are recovered.
    Type: Application
    Filed: January 31, 2003
    Publication date: August 5, 2004
    Inventors: Dennis J. O'Rear, Guan Dao Lei