Patents by Inventor Dennis R. Pyper
Dennis R. Pyper has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20230026254Abstract: Flexible modules and methods of manufacture are described. In an embodiment, a flexible module includes a flex board formed in which a passivation layer is applied in liquid form in a panel level process, followed by exposure and development. An electronic component is then mounted onto the flex board and encapsulated in a molding compound that is directly on a top surface of the passivation layer.Type: ApplicationFiled: July 21, 2021Publication date: January 26, 2023Inventors: Dennis R. Pyper, Leilei Zhang, Lan H. Hoang
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Patent number: 10631410Abstract: The present disclosure is related to printed circuit board packages and methods of assembly that may be used in the fabrication of electrical devices. Printed circuit board packages may be manufactured by stacking printed circuit board assemblies. Each printed circuit board assembly may have multiple printed circuit boards supported by a resin mold. The printed circuit board assemblies may be shaped to improve space utilization efficiency and to accommodate large electrical components that are attached to the printed circuit board package.Type: GrantFiled: September 20, 2017Date of Patent: April 21, 2020Assignee: Apple Inc.Inventors: Corey S. Provencher, Meng Chi Lee, Derek J. Walters, Ian A. Spraggs, Flynn P. Carson, Shakti S. Chauhan, Daniel W. Jarvis, David A. Pakula, Jun Zhai, Michael V. Yeh, Alex J. Crumlin, Dennis R. Pyper, Amir Salehi, Vu T. Vo, Gregory N. Stephens
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Patent number: 10624214Abstract: Readily manufactured structures for sealing or encapsulating devices in system-in-a-package modules, such that the modules are easily assembled, have a low-profile, and are space efficient. One example may provide readily manufactured covers for SIP modules. These modules may be easily assembled by attaching the cover to a top side of a substrate. These SIP modules may have a low-profile, for example when their height is reduced using one or more recesses in a bottom surface of a top of the recess, where the one or more recesses are arranged to accept one or more components. These SIP modules may be made space efficient by placing an edge of a cover near an edge of the substrate and connecting the plating of the cover using side plating on, or vias through, the substrate.Type: GrantFiled: February 11, 2016Date of Patent: April 14, 2020Assignee: Apple Inc.Inventors: Amir Salehi, Takayoshi Katahira, Vu T. Vo, Wyeman Chen, Chang Liu, Dennis R. Pyper, Steven Patrick Cardinali, Lan Hoang, Siddharth Nangia, Meng Chi Lee
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Patent number: 10470307Abstract: An apparatus includes a main substrate, a device, and a heat spreader. The main substrate is configured for mounting the device in a mounting location thereon and having a cavity located below the mounting location. The device is mounted in the mounting location, and the heat spreader is fitted into the cavity and coupled to the device and to a heat sink. The heat spreader is configured to conduct heat from the device to the heat sink and to provide electrical insulation between the device and the heat sink.Type: GrantFiled: June 24, 2018Date of Patent: November 5, 2019Assignee: APPLE INC.Inventors: Dennis R. Pyper, Venkataram R. Raju, Yazan Z. Alnahhas
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Patent number: 10455738Abstract: A circuit board assembly in an electronic is disclosed. To conserve space in the electronic device, the circuit board assembly includes stacked circuit boards in electrical communication with each other, such as a first circuit board stacked over a second circuit board. Each circuit board may include multiple surfaces that carry operational components. Moreover, the first circuit board may include a first surface and the second circuit board may include a second surface facing the first surface. The first and second surfaces may include operational components in corresponding locations. Also, the operational components may include corresponding shapes such that one component is positioned in another component. The components may electrically connect to each other. Also, the circuit board assembly may include EMI shields around an outer perimeter in order to shield the operational components form EMI and to components in the electronic device from EMI emanating from the operational components.Type: GrantFiled: September 21, 2017Date of Patent: October 22, 2019Assignee: Apple Inc.Inventors: David A. Pakula, Daniel W. Jarvis, Gregory N. Stephens, Ian A. Spraggs, Vu Thanh Vo, Amir Salehi, Dennis R. Pyper, Alex J. Crumlin, Corey S. Provencher, Derek J. Walters, Michael V. Yeh
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Publication number: 20180310407Abstract: An apparatus includes a main substrate, a device, and a heat spreader. The main substrate is configured for mounting the device in a mounting location thereon and having a cavity located below the mounting location. The device is mounted in the mounting location, and the heat spreader is fitted into the cavity and coupled to the device and to a heat sink. The heat spreader is configured to conduct heat from the device to the heat sink and to provide electrical insulation between the device and the heat sink.Type: ApplicationFiled: June 24, 2018Publication date: October 25, 2018Inventors: Dennis R. Pyper, Venkataram R. Raju, Yazan Z. Alnahhas
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Patent number: 10034375Abstract: An apparatus includes a main substrate, a device, and a heat spreader. The main substrate is configured for mounting the device in a mounting location thereon and having a cavity located below the mounting location. The device is mounted in the mounting location, and the heat spreader is fitted into the cavity and coupled to the device and to a heat sink. The heat spreader is configured to conduct heat from the device to the heat sink and to provide electrical insulation between the device and the heat sink.Type: GrantFiled: May 4, 2016Date of Patent: July 24, 2018Assignee: APPLE INC.Inventors: Dennis R. Pyper, Venkataram R. Raju, Yazan Z. Alnahhas
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Patent number: 9992863Abstract: Connector inserts and other structures that have a high signal integrity and low insertion loss, are reliable, and are readily manufactured. One example may provide a connector insert formed primarily using a printed circuit board. Contacts on the connector insert may be akin to contacts on a printed circuit board and they may connect to traces having matched impedances on the printed circuit board in order to improve signal integrity and reduce insertion loss. The printed circuit board may be manufactured in a manner for increased reliability. Plating, solder block, and other manufacturing steps that are native to printed circuit board manufacturing may be employed to improve manufacturability. Specialized tools that may provide a chamfered edge on the connector inserts may be employed.Type: GrantFiled: August 22, 2014Date of Patent: June 5, 2018Assignee: APPLE INC.Inventors: Mahmoud R. Amini, Zheng Gao, Dennis R. Pyper
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Publication number: 20180092213Abstract: The present disclosure is related to printed circuit board packages and methods of assembly that may be used in the fabrication of electrical devices. Printed circuit board packages may be manufactured by stacking printed circuit board assemblies. Each printed circuit board assembly may have multiple printed circuit boards supported by a resin mold. The printed circuit board assemblies may be shaped to improve space utilization efficiency and to accommodate large electrical components that are attached to the printed circuit board package.Type: ApplicationFiled: September 20, 2017Publication date: March 29, 2018Inventors: Corey S. Provencher, Meng Chi Lee, Derek J. Walters, Ian A. Spraggs, Flynn P. Carson, Shakti S. Chauhan, Daniel W. Jarvis, David A. Pakula, Jun Zhai, Michael V. Yeh, Alex J. Crumlin, Dennis R. Pyper, Amir Salehi, Vu T. Vo, Gregory N. Stephens
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Publication number: 20180084636Abstract: A circuit board assembly in an electronic is disclosed. To conserve space in the electronic device, the circuit board assembly includes stacked circuit boards in electrical communication with each other, such as a first circuit board stacked over a second circuit board. Each circuit board may include multiple surfaces that carry operational components. Moreover, the first circuit board may include a first surface and the second circuit board may include a second surface facing the first surface. The first and second surfaces may include operational components in corresponding locations. Also, the operational components may include corresponding shapes such that one component is positioned in another component. The components may electrically connect to each other. Also, the circuit board assembly may include EMI shields around an outer perimeter in order to shield the operational components form EMI and to components in the electronic device from EMI emanating from the operational components.Type: ApplicationFiled: September 21, 2017Publication date: March 22, 2018Inventors: David A. PAKULA, Daniel W. JARVIS, Gregory N. STEPHENS, Ian A. SPRAGGS, Vu Thanh VO, Amir SALEHI, Dennis R. PYPER, Alex J. CRUMLIN, Corey S. PROVENCHER, Derek J. WALTERS, Michael V. YEH
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Patent number: 9888307Abstract: An electronic device having a microphone behind a water resistant, air-impermeable membrane is disclosed. Embodiments include a trapped volume of air between the membrane and the microphone. A barometric equalization element may define an acoustic leak path, e.g., a tortuous leak path, between the trapped volume of air and an encased space within a casing of the electronic device. Other embodiments are also described and claimed.Type: GrantFiled: May 10, 2016Date of Patent: February 6, 2018Assignee: APPLE INC.Inventors: Nikolas T. Vitt, Neal D. Evans, Jesse A. Lippert, Ruchir M. Dave, Christopher Wilk, Brad G. Boozer, Dennis R. Pyper, Daniel K. Boothe
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Patent number: 9839133Abstract: Readily modifiable and customizable, low-area overhead interconnect structures for forming connections between a system-in-a-package module and other components in an electronic device. One example may provide an interposer for providing an interconnection between a system-in-a-package module and other components in an electronic device. Another may provide a plurality of conductive pins or contacts to form interconnect paths between a module and other components.Type: GrantFiled: June 4, 2015Date of Patent: December 5, 2017Assignee: APPLE INC.Inventors: Meng Chi Lee, Shankar Pennathur, Scott L. Gooch, Dennis R. Pyper, Amir Salehi
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Patent number: 9743522Abstract: Electronic devices may contain electrical systems in which electrical components are mounted on a substrate such as a printed circuit board. The electrical components may include surface mount technology components. Multiple surface mount technology components may be stacked on top of each other and beside each other to form an electrical component that minimizes the amount of area that is consumed on a printed circuit board. Noise suppression circuits and other circuits may be implemented using stacked surface mount technology components. Surface mount technology components placed on the printed circuit board may be pushed together and subsequently injection molded to form packed component groups. An integrated circuit may be mounted to the printed circuit board via an interposer and may cover components mounted to the printed circuit board. An integrated circuit may be mounted over a recessed portion of the printed circuit board on which components are mounted.Type: GrantFiled: September 26, 2012Date of Patent: August 22, 2017Assignee: Apple Inc.Inventors: Xingqun Li, Carlos Ribas, Dennis R. Pyper, James H. Foster, Joseph R. Fisher, Jr., Scott P. Mullins, Sean A. Mayo, Wyeman Chen
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Publication number: 20170164084Abstract: An electronic device having a microphone behind a water resistant, air-impermeable membrane is disclosed. Embodiments include a trapped volume of air between the membrane and the microphone. A barometric equalization element may define an acoustic leak path, e.g., a tortuous leak path, between the trapped volume of air and an encased space within a casing of the electronic device. Other embodiments are also described and claimed.Type: ApplicationFiled: May 10, 2016Publication date: June 8, 2017Inventors: Nikolas T. Vitt, Neal D. Evans, Jesse A. Lippert, Ruchir M. Dave, Christopher Wilk, Brad G. Boozer, Dennis R. Pyper, Daniel K. Boothe
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Patent number: 9593991Abstract: A printed circuit board may have embedded strain gauges. A strain gauge may be formed from a metal trace on a polymer substrate. The metal trace may form a variable strain gauge resistor that is incorporated into a bridge circuit for a strain gauge. The printed circuit may have a rigid printed circuit layer with a recess that receives the polymer substrate. Metal pads on the polymer substrate may be coupled to respective ends of the variable strain gauge resistor. The rigid printed circuit substrate with the recess may be laminated between additional rigid printed circuit layers. Vias may be formed through the additional rigid printed circuit layers to contact the metal pads. Embedded strain gauges may be used in gathering strain data when strain is imparted to a printed circuit during use of the printed circuit in an electronic device or during testing.Type: GrantFiled: July 29, 2015Date of Patent: March 14, 2017Assignee: Apple Inc.Inventors: Anne M. Mason, Bryan McDonald, Shawn X. Arnold, Matthew Casebolt, Dennis R. Pyper
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Publication number: 20170030784Abstract: A printed circuit board may have embedded strain gauges. A strain gauge may be formed from a metal trace on a polymer substrate. The metal trace may form a variable strain gauge resistor that is incorporated into a bridge circuit for a strain gauge. The printed circuit may have a rigid printed circuit layer with a recess that receives the polymer substrate. Metal pads on the polymer substrate may be coupled to respective ends of the variable strain gauge resistor. The rigid printed circuit substrate with the recess may be laminated between additional rigid printed circuit layers. Vias may be formed through the additional rigid printed circuit layers to contact the metal pads. Embedded strain gauges may be used in gathering strain data when strain is imparted to a printed circuit during use of the printed circuit in an electronic device or during testing.Type: ApplicationFiled: July 29, 2015Publication date: February 2, 2017Inventors: Anne M. Mason, Bryan McDonald, Shawn X. Arnold, Matthew Casebolt, Dennis R. Pyper
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Publication number: 20160345423Abstract: An apparatus includes a main substrate, a device, and a heat spreader. The main substrate is configured for mounting the device in a mounting location thereon and having a cavity located below the mounting location. The device is mounted in the mounting location, and the heat spreader is fitted into the cavity and coupled to the device and to a heat sink. The heat spreader is configured to conduct heat from the device to the heat sink and to provide electrical insulation between the device and the heat sink.Type: ApplicationFiled: May 4, 2016Publication date: November 24, 2016Inventors: Dennis R. Pyper, Venkataram R. Raju, Yazan Z. Alnahhas
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Publication number: 20160270213Abstract: Readily manufactured structures for sealing or encapsulating devices in system-in-a-package modules, such that the modules are easily assembled, have a low-profile, and are space efficient. One example may provide readily manufactured covers for SIP modules. These modules may be easily assembled by attaching the cover to a top side of a substrate. These SIP modules may have a low-profile, for example when their height is reduced using one or more recesses in a bottom surface of a top of the recess, where the one or more recesses are arranged to accept one or more components. These SIP modules may be made space efficient by placing an edge of a cover near an edge of the substrate and connecting the plating of the cover using side plating on, or vias through, the substrate.Type: ApplicationFiled: February 11, 2016Publication date: September 15, 2016Applicant: Apple Inc.Inventors: Amir Salehi, Vu T. Vo, Wyeman Chen, Chang Liu, Dennis R. Pyper, Steven Patrick Cardinali, Lan Hoang, Siddharth Nangia, Meng Chi Lee, Takayoshi Katahira
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Patent number: 9258906Abstract: An electronic device may be provided with electronic device structures such as housing structures, antenna structures, printed circuits, and structures associated with electrical components. The structures may be attached to each other using adhesive. A liquid pressure sensitive adhesive precursor material is deposited onto one or more surfaces of structures to be bonded. Light or heat can be applied to cure the liquid adhesive material and form pressure sensitive adhesive layers. During curing, chemical bonds are formed between the adhesive material and the structures. Assembly equipment may press the structures together to form pressure sensitive adhesive bonds that can be reworked without disturbing the chemically bonded portions of the adhesive material. The pressure sensitive adhesive may include conductive particles for forming conductive paths.Type: GrantFiled: April 15, 2013Date of Patent: February 9, 2016Assignee: Apple Inc.Inventors: James R. Krogdahl, Benjamin J. Pope, Dennis R. Pyper, Nicholas G. L. Merz, Scott A. Myers
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Publication number: 20160021756Abstract: Readily modifiable and customizable, low-area overhead interconnect structures for forming connections between a system-in-a-package module and other components in an electronic device. One example may provide an interposer for providing an interconnection between a system-in-a-package module and other components in an electronic device. Another may provide a plurality of conductive pins or contacts to form interconnect paths between a module and other components.Type: ApplicationFiled: June 4, 2015Publication date: January 21, 2016Applicant: APPLE INC.Inventors: Meng Chi Lee, Shankar Pennathur, Scott L. Gooch, Dennis R. Pyper, Amir Salehi