Abstract: A rotary actuator includes a connector housing with a hollow tube, a separate motor housing clipped to one side of the connector housing, and a separate gear and sensor housing clipped to an opposed side of the connector housing. At least a first gear and a first gear carrier are located within the interior of the hollow tube. A motor shaft extends from the motor through the connector housing into the tube and into engagement with the first gear. A sensor is seated on an exterior surface of the hollow tube and a magnet is housed in the interior of the first gear carrier. The sensor is adapted to change changes in the magnetic field generated by the magnet in response to movement of the magnet.

Abstract: A rotary actuator includes a connector housing with a hollow tube, a separate motor housing clipped to one side of the connector housing, and a separate gear and sensor housing clipped to an opposed side of the connector housing. At least a first gear and a first gear carrier are located within the interior of the hollow tube. A motor shaft extends from the motor through the connector housing into the tube and into engagement with the first gear. A sensor is seated on an exterior surface of the hollow tube and a magnet is housed in the interior of the first gear carrier. The sensor is adapted to change changes in the magnetic field generated by the magnet in response to movement of the magnet.

Abstract: An assembly for coupling the rotor of a vehicle pedal assembly to the shaft of a vehicle pedal assembly. The rotor includes a cap which is fitted over a distal end of the shaft. The cap and the distal end of the shaft define a through aperture and an interior recess respectively. A coupling pin extends through the aperture in the cap of the rotor and into the recess in the shaft and includes a knurled outer surface which allows the pin to be interference fitted to the rotor and the shaft for securely coupling the rotor to the shaft.

Abstract: A brushless rotary actuator comprises a housing including a motor housing defining a cavity for a motor assembly and a cover defining a cavity for a gear assembly. The motor assembly includes a rotor and a stator with a plurality of bobbins. A clip in the form of a ring plate is seated against the bobbins for retaining the bobbins on the stator. Fingers formed on the ring plate are fitted into respective slots defined by respective bobbin terminals. A circuit board is seated in the housing against an interior shoulder of the motor housing. A plate is seated in the housing against a peripheral rim of the motor housing in a spaced relationship above the circuit board.

Abstract: An assembly for coupling the rotor of a vehicle pedal assembly to the shaft of a vehicle pedal assembly. The rotor includes a cap which is fitted over a distal end of the shaft. The cap and the distal end of the shaft define a through aperture and an interior recess respectively. A coupling pin extends through the aperture in the cap of the rotor and into the recess in the shaft and includes a knurled outer surface which allows the pin to be interference fitted to the rotor and the shaft for securely coupling the rotor to the shaft.

Abstract: A brushless rotary actuator comprises a housing including a motor housing defining a cavity for a motor assembly and a cover defining a cavity for a gear assembly. The motor assembly includes a rotor and a stator with a plurality of bobbins. A clip in the form of a ring plate is seated against the bobbins for retaining the bobbins on the stator. Fingers formed on the ring plate are fitted into respective slots defined by respective bobbin terminals. A circuit board is seated in the housing against an interior shoulder of the motor housing. A plate is seated in the housing against a peripheral rim of the motor housing in a spaced relationship above the circuit board.