Patents by Inventor Derek O. Jones
Derek O. Jones has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).
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Publication number: 20240131453Abstract: A filter element has an upstream and downstream side. A filter media assembly of the filter element has an upstream side and a downstream side and has a first filter media layer and a second filter media layer that is adjacent to the first media layer. A substantial portion of the first layer and second layer are uncoupled, and at least one of the first media layer and second media layer comprises binder fiber. The second media layer has a mean flow pore size equal to or smaller than the first media layer. A support layer system is adjacent to the downstream side of the filter media assembly, and a first wire mesh layer is adjacent to the support layer system. At least the first media layer, second media layer, support layer system, and first wire mesh cooperatively define pleats at a pleat packing density of greater than 125%.Type: ApplicationFiled: December 29, 2023Publication date: April 25, 2024Inventors: James P. Barsness, Derek O. Jones
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Publication number: 20240133092Abstract: A thermally bonded filtration media that can be used in high temperature conditions in the absence of any loss of fiber through thermal effects or mechanical impact on the fiber components is disclosed. The filter media can be manufactured and used in a filter unit or structure, can be placed in a stream of removable fluid, and can remove a particulate load from the mobile stream at an increased temperature range. The combination of bi-component fiber, other filter media fiber, and other filtration additives provides an improved filtration media having unique properties in high temperature, high performance applications.Type: ApplicationFiled: October 10, 2023Publication date: April 25, 2024Inventors: Daniel Little, Robert M. Rogers, Derek O. Jones, Keh B. Dema
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Patent number: 11883765Abstract: A filter element has an upstream and downstream side. A filter media assembly of the filter element has an upstream side and a downstream side and has a first filter media layer and a second filter media layer that is adjacent to the first media layer. A substantial portion of the first layer and second layer are uncoupled, and at least one of the first media layer and second media layer comprises binder fiber. The second media layer has a mean flow pore size equal to or smaller than the first media layer. A support layer system is adjacent to the downstream side of the filter media assembly, and a first wire mesh layer is adjacent to the support layer system. At least the first media layer, second media layer, support layer system, and first wire mesh cooperatively define pleats at a pleat packing density of greater than 125%.Type: GrantFiled: July 1, 2022Date of Patent: January 30, 2024Assignee: Donaldson Company, Inc.Inventors: James P. Barsness, Derek O. Jones
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Patent number: 11821119Abstract: A thermally bonded filtration media that can be used in high temperature conditions in the absence of any loss of fiber through thermal effects or mechanical impact on the fiber components is disclosed. The filter media can be manufactured and used in a filter unit or structure, can be placed in a stream of removable fluid, and can remove a particulate load from the mobile stream at an increased temperature range. The combination of bi-component fiber, other filter media fiber, and other filtration additives provides an improved filtration media having unique properties in high temperature, high performance applications.Type: GrantFiled: June 29, 2021Date of Patent: November 21, 2023Assignee: DONALDSON COMPANY, INC.Inventors: Daniel Little, Robert M. Rogers, Derek O. Jones, Keh B. Dema
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Publication number: 20230330451Abstract: This disclosure describes filter media and mask filters and face mask systems including those filter media. In one aspect, the filter media includes a fibrous media including multi-component binder fibers, glass fibers, and microfibrillated cellulose fibers. In some aspects, the fibrous media further includes PET fibers. In another aspect, the filter media includes an electrostatically charged filter media, a fine fiber layer, and a scrim. In yet another aspect, the filter media includes two fine fiber layers, and two scrims. In additional aspects, the filter media includes bicomponent fibers, polyethylene terephthalate fibers, and microfibrillated cellulose fibers. In a further aspect, the filter media includes a support layer, a continuous fine fiber layer, and an efficiency layer. Combinations and composites of the filter media are also contemplated.Type: ApplicationFiled: April 2, 2021Publication date: October 19, 2023Inventors: Derek O. Jones, Joseph M. Block, Klenton T. Willis, Patricia A. Ignacio-de Leon, James P. Barsness, Dustin A. Zastera, William A. Osmer, Thomas M. Weik, Jacob C. Savstrom
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Publication number: 20230233969Abstract: A filter material for use in fuel-water separation has a particle filtration layer and a coalescing layer downstream of, and coupled to, the particle filtration layer. The particle filtration layer is substantially constructed of binder fibers and media fibers. The coalescing layer has at least 70% glass fibers by weight. As another example, a filter material for liquid fuels has a particle filtration layer and a coalescing layer downstream of the particle filtration layer. The particle filtration layer has binder fibers and media fibers and is substantially free of meltblown materials. The ratio of air permeability of the particle filtration layer to air permeability of the coalescing layer ranges from about 3:1 to about 15:1.Type: ApplicationFiled: March 24, 2023Publication date: July 27, 2023Inventors: Aflal Rahmathullah, Bradly Hauser, Vijay Kapoor, Mike J. Madsen, Derek O. Jones, Charles Christ
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Publication number: 20230226475Abstract: A filter and filter media configured and arranged for placement in a fuel stream is disclosed. The filter and filter media allow for filtering of liquid fuels, such as diesel fuel. In certain embodiments the filter media includes a media fiber (such as glass) and a binder fiber (such as bicomponent) that combine to create a media structure having low solidity and relatively low compressibility, and which contain a pore structure that avoids premature fouling of the filter by fuel degradation products.Type: ApplicationFiled: January 6, 2023Publication date: July 20, 2023Inventors: Derek O. Jones, Keh B. Dema, Stephen M. Larsen, Mike J. Madsen, Andrew J. Dallas, Yehya A. Elsayed, Chuanfang Yang
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Publication number: 20230149840Abstract: Thermoplastic bicomponent binder fiber can be combined with other media, fibers and other filtration components to form a thermally bonded filtration media. The filtration media can be used in filter units, such as breather caps. Such filter units can be placed in the stream of a mobile fluid and can remove a particulate and/or fluid mist load from the mobile stream. The unique combination of media fiber, bicomponent binder fiber and other filtration additives and components provide a filtration media having unique properties in filtration applications.Type: ApplicationFiled: November 18, 2022Publication date: May 18, 2023Inventors: Robert M. Rogers, Keh B. Dema, Brad E. Kahlbaugh, Linda M. Olson, Chuanfang Yang, Gregory L. LaVallee, Timothy D. Sporre, Joe Israel, Paul L. Kojetin, Derek O. Jones, Michael A. Madden
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Publication number: 20230133534Abstract: Some embodiments relate to a filter material for coalescing a dispersed phase in a continuous phase. The filter material has binder fibers and irregular rayon fibers distributed among the binder fibers. The filter material lacks non-fibrous resin. Some embodiments relate to a filter assembly. The filter assembly has a particle filtration layer, a coalescing layer downstream of the particle filtration layer, and a growth media downstream of the coalescing layer. The coalescing layer is coupled to the particle filtration layer. The growth media has irregular rayon fibers and binder fibers distributed among the irregular rayon fibers. The growth media lacks non-fibrous resin.Type: ApplicationFiled: October 28, 2022Publication date: May 4, 2023Inventors: Derek O. Jones, Bradly G. Hauser, Vijay K. Kapoor
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Patent number: 11612843Abstract: A filter material for use in fuel-water separation has a particle filtration layer and a coalescing layer downstream of, and coupled to, the particle filtration layer. The particle filtration layer is substantially constructed of binder fibers and media fibers. The coalescing layer has at least 70% glass fibers by weight. As another example, a filter material for liquid fuels has a particle filtration layer and a coalescing layer downstream of the particle filtration layer. The particle filtration layer has binder fibers and media fibers and is substantially free of meltblown materials. The ratio of air permeability of the particle filtration layer to air permeability of the coalescing layer ranges from about 3:1 to about 15:1.Type: GrantFiled: June 23, 2016Date of Patent: March 28, 2023Assignee: Donaldson Company, Inc.Inventors: Aflal Rahmathullah, Bradly Hauser, Vijay Kapoor, Mike J. Madsen, Derek O. Jones, Charles Christ
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Patent number: 11565206Abstract: A filter and filter media configured and arranged for placement in a fuel stream is disclosed. The filter and filter media allow for filtering of liquid fuels, such as diesel fuel. In certain embodiments the filter media includes a media fiber (such as glass) and a binder fiber (such as bicomponent) that combine to create a media structure having low solidity and relatively low compressibility, and which contain a pore structure that avoids premature fouling of the filter by fuel degradation products.Type: GrantFiled: March 11, 2019Date of Patent: January 31, 2023Assignee: Donaldson Company, Inc.Inventors: Derek O. Jones, Keh B. Dema, Stephen M. Larsen, Mike J. Madsen, Andrew J. Dallas, Yehya A. Elsayed, Chuanfang Yang
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Publication number: 20230021769Abstract: This disclosure describes a filtration composite that includes multiple layers of filtration media. In some embodiment, the filtration composite is preferably substantially glass-free or glass-free. When the composite is glass-free or substantially glass-free, the composite preferably exhibits capacity and efficiency comparable to or better than similar glass-containing filtration media. The composite includes a first nonwoven filtration medium including bicomponent fibers, efficiency fibers having a fiber diameter in a range of 1 micron to 5 microns, and microfibrillated fiber; an optional second nonwoven filtration medium; and a third nonwoven filtration medium including efficiency fibers having a fiber diameter of at least 0.1 micron and less than 1 micron.Type: ApplicationFiled: April 2, 2021Publication date: January 26, 2023Inventors: Derek O. Jones, Klenton T. Willis
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Publication number: 20230018302Abstract: This disclosure describes a filtration medium that is preferably glass-free or substantially glass-free. In some embodiments, the filtration medium preferably exhibits capacity and efficiency comparable to or better than similar glass-containing filtration media. The filtration medium includes bicomponent fibers, efficiency fibers (for example, PET fibers), and microfibrillated fibers. The efficiency fibers include fibers having a fiber diameter in a range of 1 micron to 5 microns and fibers having a fiber diameter of at least 0.1 micron and less than 1 micron.Type: ApplicationFiled: April 2, 2021Publication date: January 19, 2023Inventors: Derek O. Jones, Klenton T. Willis
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Publication number: 20220387915Abstract: This disclosure describes a high performing (including, for example, high efficiency and low pressure drop) filter media. The filter media includes a support layer and a layer of fine fibers wherein at least some of the fine fibers in the fine fiber layer having an average diameter at least 3 times the average fiber diameter of a smaller fine fiber in the fine fiber layer. The fine fiber layer may include multiple layers of fine fibers. In some aspects, the smaller fine fiber may be present in the same layer of fine fibers as the larger fine fibers. Additionally or alternatively, the larger fine fibers may be present in a first layer of fine fibers and the smaller fine fibers may be present in a second layer of fine fibers.Type: ApplicationFiled: October 8, 2020Publication date: December 8, 2022Inventors: Patricia A. Ignacio-de Leon, Jacob C. Savstrom, Derek O. Jones, Klenton T. Willis, Thomas M. Weik
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Publication number: 20220379249Abstract: This disclosure describes a filter medium that minimizes the adverse effects of variations in flow rate on filter medium efficiency without a corresponding increase in pressure drop. The filter medium includes a support layer, a continuous fine fiber layer, and an efficiency layer. The continuous fine fiber layer includes a continuous fine fiber that has a diameter of up to 10 micrometers and is located downstream of the efficiency layer.Type: ApplicationFiled: October 8, 2020Publication date: December 1, 2022Inventors: Derek O. Jones, Klenton T. Willis, Patricia A. Ignacio-de Leon, Thomas M. Weik, Jacob C. Savstrom
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Patent number: 11504663Abstract: Thermoplastic bicomponent binder fiber can be combined with other media, fibers and other filtration components to form a thermally bonded filtration media. The filtration media can be used in filter units, such as breather caps. Such filter units can be placed in the stream of a mobile fluid and can remove a particulate and/or fluid mist load from the mobile stream. The unique combination of media fiber, bicomponent binder fiber and other filtration additives and components provide a filtration media having unique properties in filtration applications.Type: GrantFiled: February 20, 2020Date of Patent: November 22, 2022Assignee: Donaldson Company, Inc.Inventors: Robert M. Rogers, Keh B. Dema, Brad E. Kahlbaugh, Linda M. Olson, Chuanfang Yang, Gregory L. LaVallee, Timothy D. Sporre, Joe Israel, Paul L. Kojetin, Derek O. Jones, Michael A. Madden
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Publication number: 20220339561Abstract: A filter element has an upstream and downstream side. A filter media assembly of the filter element has an upstream side and a downstream side and has a first filter media layer and a second filter media layer that is adjacent to the first media layer. A substantial portion of the first layer and second layer are uncoupled, and at least one of the first media layer and second media layer comprises binder fiber. The second media layer has a mean flow pore size equal to or smaller than the first media layer. A support layer system is adjacent to the downstream side of the filter media assembly, and a first wire mesh layer is adjacent to the support layer system. At least the first media layer, second media layer, support layer system, and first wire mesh cooperatively define pleats at a pleat packing density of greater than 125%.Type: ApplicationFiled: July 1, 2022Publication date: October 27, 2022Inventors: James P. Barsness, Derek O. Jones
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Publication number: 20220244747Abstract: The cyclic flow apparatuses consistent with the technology disclosed herein are configured to sealably couple to a liquid flow circuit. The cyclic flow apparatus is configured to change a flow velocity of a liquid through a filter media holder. In various embodiments, the cyclic flow apparatus is configured to change the flow velocity of the liquid through a portion of the liquid flow circuit. The cyclic flow apparatus can be configured to cyclically change the flow velocity of the liquid in the liquid flow circuit through the filter media holder.Type: ApplicationFiled: January 28, 2022Publication date: August 4, 2022Inventors: Klenton T. Willis, Jacob C. Savstrom, Kelly C. Robertson, Derek O. Jones
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Patent number: 11376526Abstract: A filter element has an upstream and downstream side. A filter media assembly of the filter element has an upstream side and a downstream side and has a first filter media layer and a second filter media layer that is adjacent to the first media layer. A substantial portion of the first layer and second layer are uncoupled, and at least one of the first media layer and second media layer comprises binder fiber. The second media layer has a mean flow pore size equal to or smaller than the first media layer. A support layer system is adjacent to the downstream side of the filter media assembly, and a first wire mesh layer is adjacent to the support layer system. At least the first media layer, second media layer, support layer system, and first wire mesh cooperatively define pleats at a pleat packing density of greater than 125%.Type: GrantFiled: May 15, 2020Date of Patent: July 5, 2022Assignee: Donaldson Company, Inc.Inventors: James P. Barsness, Derek O. Jones
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Patent number: RE49097Abstract: Thermoplastic bicomponent binder fiber can be combined with other media, fibers and other filtration components to form a thermally bonded filtration media. The filtration media can be used in filter units. Such filter units can be placed in the stream of a mobile fluid and can remove a particulate load from the mobile stream. The unique combination of media fiber, bicomponent binder fiber and other filtration additives and components provide a filtration media having unique properties in filtration applications.Type: GrantFiled: November 8, 2019Date of Patent: June 7, 2022Assignee: Donaldson Company, Inc.Inventors: Brad E. Kahlbaugh, Keh B. Dema, Linda M. Olson, Joe Israel, Derek O. Jones, Gregory L. LaVallee, Michael A. Madden, Chuanfang Yang, Robert M. Rogers, Paul L. Kojetin, Timothy D. Sporre