Patents by Inventor Dirk Achten

Dirk Achten has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20220127407
    Abstract: The invention relates to potting compounds which cure to polyisocyanurate plastics, to the production of said potting compounds and to the use of the potting compounds for manufacturing electrical components.
    Type: Application
    Filed: February 26, 2020
    Publication date: April 28, 2022
    Inventors: Mathias Matner, Michael Ehlers, Dirk Achten, Ralf Rott, Bengt Arheden
  • Publication number: 20220106427
    Abstract: The invention relates to storage-stable pigmented formulations containing isocyanate groups, comprising at least one pigment a., at least one component b. containing isocyanate groups, at least one wetting agent and/or dispersant c., at least one isocyanate group-containing grinding resin d. and optionally solvents, wherein the formulation has a viscosity increase of less than 500% after storage at 50° C. over a period of at least 3 days.
    Type: Application
    Filed: February 24, 2020
    Publication date: April 7, 2022
    Inventors: Joerg Tillack, Dirk Achten, Achim Weber, Fabian Schuster
  • Patent number: 11286332
    Abstract: The invention relates to novel modified polyisocyanurate plastics, obtainable by means of catalytic trimerization of a composition (A), wherein the composition (A) contains oligomeric, modified polyisocyanates (B), which represent a reaction product from an oligomeric polyisocyanate (B1) and at least one functionalization reagent (B2) which is reactive to isocyanate groups, wherein the composition (A) comprises a content of monomeric diisocyanates of 20 wt % at maximum and wherein the at least one functionalization reagent (B2) which is reactive to isocyanate groups has at least one relative functional group which is reactive to isocyanate groups and which is not an isocyanate group. The invention further relates to the method by which the polyisocyanurate plastics according to the invention are obtainable, to the use of the polyisocyanurate plastics according to the invention for producing coatings, films, semi-finished products, composite materials and molded parts, and substrates coated by such a coating.
    Type: Grant
    Filed: October 25, 2016
    Date of Patent: March 29, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Dirk Achten, Mathias Matner, Hans-Josef Laas, Jan Weikard, Dieter Mager, Florian Golling
  • Patent number: 11286331
    Abstract: The present invention relates to novel modified polyisocyanurate plastics obtainable by catalytic trimerization of a composition A), wherein the composition A) comprises oligomeric modified polyisocyanates B) that are a reaction product of an oligomeric polyisocyanate B1) and at least one functionalizing reagent B2) reactive toward isocyanate groups, where the composition A) has a content of monomeric diisocyanates of not more than 20% by weight and where the at least one functionalizing reagent B2) reactive toward isocyanate groups has at least one functional group reactive toward isocyanate groups which is not an isocyanate group. The invention further relates to the process from which the polyisocyanurate plastics of the invention are obtainable, to the use of the polyisocyanurate plastics of the invention for production of coatings, films, semifinished products, composites and moldings, and to substrates coated with such a coating.
    Type: Grant
    Filed: October 25, 2016
    Date of Patent: March 29, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Thomas Klimmasch, Jan Weikard, Mathias Matner, Dirk Achten, Hans-Josef Laas, Heiko Hocke, Dieter Mager
  • Patent number: 11279790
    Abstract: The present invention relates to process for producing polyisocyanurate plastics, comprising the following steps: a) providing a polyisocyanate composition A) which comprises oligomeric polyisocyanates and is low in monomeric diisocyanates, “low in monomeric diisocyanates” meaning that the polyisocyanate composition A) has a content of monomeric diisocyanates of not more than 20% by weight, b) catalytically trimerizing the polyisocyanate composition A) using at least one tertiary organic phosphine catalyst B). The invention further relates to polyisocyanurate plastics obtainable by the process according to the invention, to coatings, films, semifinished products and mouldings comprising or consisting of the polyisocyanurate plastic according to the invention, and to the use of the polyisocyanurate plastics according to the invention for production of coatings, films, semifinished products and mouldings.
    Type: Grant
    Filed: August 29, 2017
    Date of Patent: March 22, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Dieter Mager, Hans-Josef Laas, Mathias Matner, Dirk Achten, Heiko Hocke
  • Patent number: 11267192
    Abstract: A method for producing an object with layers of different materials in an additive manufacturing process comprises the following steps: •I) providing a construction material heated at least in part to a temperature above its glass transition temperature on a substrate, so that a layer of the construction material is obtained which corresponds to a first selected cross section of the object; •II) providing a construction material heated at least in part to a temperature above its glass transition temperature on a previously provided layer of the construction material, so that another layer of the construction material is obtained which corresponds to another selected cross section of the object and which is connected to the previously provided layer; •III) repeating step II) until the object is formed.
    Type: Grant
    Filed: December 22, 2017
    Date of Patent: March 8, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Dirk Achten, Thomas Büsgen, Peter Reichert, Nicolas Degiorgio, Rolf Wehrmann, Helmut Werner Heuer, Eckhard Wenz
  • Publication number: 20220049044
    Abstract: The present invention relates to a process for producing translucent polyurethane and polyisocyanurate foams by reaction of a component A comprising A1 at least one polyol reactive with the component B; A2 optionally at least one amine; A3 water and optionally formic acid; A4 at least one foam stabilizer; A5 optionally auxiliary and/or additive substances; A6 optionally at least one flame retardant; A7 at least one catalyst; and a component B comprising B1 at least one aliphatic or cycloaliphatic polyisocyanate component or a combination thereof; and B2 optionally at least one hydrophilized isocyanate; and B3 less than 20 parts by weight of an aromatic polyisocyanate component, wherein the parts by weight of B3 are based on the sum of the parts by weight of B1 to B3 normalized to 100 parts by weight, characterized in that the reaction of the component A with the component B is carried out at an isocyanate index of at least 150, wherein the obtained translucent polyurethane and polyisocyanurate foams have a li
    Type: Application
    Filed: March 26, 2018
    Publication date: February 17, 2022
    Inventors: Lutz BÖHNKE, Dirk ACHTEN, Robert MALEIKA
  • Patent number: 11248998
    Abstract: The invention relates to a method for the mechanical testing of a structure (1, 10) formed as one part, comprising the following steps: a) identifying a sub-element (2, 11) in the structure (1, 10) formed as one part for generating a test element (3, 3?) that is intended to undergo mechanical testing, wherein the sub-element (2, 11) only represents a portion of the structure (1, 10) formed as one part, b) determining the spatial-geometrical structure of the sub-element (2, 11), c) generating the test element (3, 3?) on the basis of the spatial-geometrical structure of the sub-element (2, 11) and at least in part or in full by way of a 3D printing process, d) carrying out at least one mechanical test on the test element (3, 3?) generated.
    Type: Grant
    Filed: June 20, 2017
    Date of Patent: February 15, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Dirk Achten, Thomas Büsgen, Dirk Dijkstra, Nicolas Degiorgio
  • Patent number: 11247388
    Abstract: A method of applying a material comprising a fusible polymer comprises the step of: applying a filament of the at least partly molten material comprising a fusible polymer from a discharge opening of a discharge element to a first substrate. The fusible polymer has the following properties: a melting point (DSC, differential scanning calorimetry; 2nd heating at heating rate 5° C./min) within a range from ?35° C. to ?150° C.; a glass transition temperature (DMA, dynamic-mechanical analysis to DIN EN ISO 6721-1:2011) within a range from ??70° C. to ?110° C.; wherein the filament, during the application process, has an application temperature of ?100° C. above the melting point of the fusible polymer for ?20 minutes. There are still free NCO groups in the material including the fusible polymer.
    Type: Grant
    Filed: July 12, 2019
    Date of Patent: February 15, 2022
    Assignee: Covestro Intellectual Property GmbH & Co. KG
    Inventors: Dirk Achten, Thomas Buesgen, Joerg Tillack, Fabian Schuster, Ralf Rott, Nicolas Degiorgio, Jonas Kuenzel, Joerg Buechner, Wolfgang Arndt, Martin Melchiors, Harald Kraus
  • Publication number: 20220041792
    Abstract: The invention relates to reaction mixtures having a high ratio of isocyanate groups to isocyanate-reactive groups, which reaction mixtures mostly cure through the formation of isocyanurate groups, and to the use of such reaction mixtures for producing semifinished materials.
    Type: Application
    Filed: January 20, 2020
    Publication date: February 10, 2022
    Inventors: Richard Meisenheimer, Paul Heinz, Dirk Achten, Heiko Hocke
  • Patent number: 11236191
    Abstract: The invention relates to a method for producing a polyisocyanurate composite material, comprising the following steps: a) providing a polyisocyanate composition A) which contains monomer polyisocyanates at an amount of at least 2 wt. %, and b) catalytically trimerising the polyisocyanate composition A) in the presence of at least one fibrous filler material B) and a trimerisation catalyst C), to form the polyisocyanurate composite material, said trimerisation catalyst C) comprising at least one quaternary ammonium salt and/or a metal salt. The invention also relates to polyisocyanurate composite materials that can be obtained according to the claimed method, and to the use of same to produce a component and components consisting of or containing a claimed polyisocyanurate composite material.
    Type: Grant
    Filed: May 3, 2017
    Date of Patent: February 1, 2022
    Assignee: COVESTRO DEUTSCHLAND AG
    Inventors: Heiko Hocke, Mathias Matner, Dirk Achten, Paul Heinz
  • Publication number: 20220024123
    Abstract: The invention relates to a method for producing an object from different powdered components by means of additive manufacturing, wherein a plurality of powdered components having different melting points are simultaneously placed in precise positions, and the powder coating (1) is subsequently thermally treated. The construction material is, for example, polyether ether ketone (PEEK), polyaryl ether ketone (PAEK), polyether ketone ketone (PEKK), polyether sulfone, polyimide, polyether imide, polyester, polyamides, polycarbonates, polyurethanes, polyvinyl chloride, polyoxymethylene, polyvinyl acetate, polyacrylates, polymethacrylates, polyethylene, polypropylene, polylactide, ABS (acrylonitrile butadiene styrene copolymers), PETG (glycol modified polyethylene terephthalate), polystyrene, or mixtures thereof. The supporting material is an inorganic salt of the alkali metals, an inorganic salt of the alkaline earth metals, or a mixture thereof.
    Type: Application
    Filed: December 19, 2019
    Publication date: January 27, 2022
    Inventors: Dirk Achten, Bettina Mettmann, Thomas Buesgen, Roland Wagner, Maximilian Wolf
  • Patent number: 11225545
    Abstract: The present invention relates to specific translucent, preferably lightfast, polyurethane foams which have a high light transmission and are therefore suitable e.g. for producing translucent polyurethane foams or multilayer composite elements, for example for producing structural components, more particularly as roof elements such as strip lights and light domes, as wall elements such as a panel, in vehicles, in lamps, as furniture, as partitions and in sanitary facilities.
    Type: Grant
    Filed: March 28, 2018
    Date of Patent: January 18, 2022
    Assignee: Covestro Deutschland AG
    Inventors: Lutz Böhnke, Dirk Achten, Robert Maleika
  • Publication number: 20220001619
    Abstract: The present invention relates to a method for functionalizing a workpiece surface, comprising the following steps: a) providing a workpiece; b) providing a film; c) functionalizing at least one film side by the location-selective application of a functionalization composition comprising a polymer material onto part of the film side in one or more layers by means of a 3D printing process; d) creating an integrally bonded or interlocking connection between the workpiece surface and the film functionalized in step c) by bringing the film into contact with at least part of the workpiece surface, wherein the integrally bonded or interlocking connection to the workpiece surface is achieved with a functionalized film side. The invention further relates to workpieces having a surface functionalized according to the invention.
    Type: Application
    Filed: December 2, 2019
    Publication date: January 6, 2022
    Inventors: Dirk Achten, Nicolas Degiorgio, Jonas Kuenzel, Jari Birth, Thomas Buesgen
  • Patent number: 11213999
    Abstract: A method of applying a material comprising a fusible polymer comprises the step of: applying a filament of the at least partly molten material comprising a fusible polymer from a discharge opening of a discharge element to a first substrate. The fusible polymer has the following properties: a melting point (DSC, differential scanning calorimetry; 2nd heating at heating rate 5° C./min) within a range from ?35° C. to ?150° C.; a glass transition temperature (DMA, dynamic-mechanical analysis to DIN EN ISO 6721-1:2011) within a range from ??70° C. to ?110° C.; wherein the filament, during the application process, has an application temperature of ?100° C. above the melting point of the fusible polymer for ?20 minutes. There are furthermore blocked NCO groups present in the material comprising the fusible polymer.
    Type: Grant
    Filed: July 12, 2019
    Date of Patent: January 4, 2022
    Assignee: Covestro Intellectual Property GmbH & Co. KG
    Inventors: Dirk Achten, Thomas Buesgen, Joerg Tillack, Fabian Schuster, Nicolas Degiorgio, Jonas Kuenzel, Joerg Buechner, Wolfgang Arndt, Martin Melchiors, Harald Kraus
  • Publication number: 20210388153
    Abstract: The present invention relates to the coating of wires with coatings which are obtained by crosslinking blocked polyisocyanates. The coatings are characterized in that they are substantially free of urethane groups and the crosslinking of the monomers is predominantly effected by isocyanurate groups.
    Type: Application
    Filed: October 18, 2017
    Publication date: December 16, 2021
    Inventors: Florian GOLLING, Saskia BEUCK, Dirk ACHTEN, Gesa BEHNKEN
  • Publication number: 20210380753
    Abstract: The present invention relates to a process for producing translucent polyurethane and polyisocyanurate foams by reaction of a component A, comprising A1 at least one polyol reactive with component B; A2 optionally at least one amine; A3 water and optionally formic acid or at least one physical blowing agent or mixtures thereof; A4 at least one foam stabilizer; A5 optionally auxiliary and/or additive substances; A6 optionally at least one flame retardant; A7 at least one catalyst; and a component B, comprising B1 at least one aliphatic or cycloaliphatic polyisocyanate component or a combination thereof; and B2 optionally at least one hydrophilized isocyanate; and B3 more than or equal to 10 parts by weight and up to 70 parts by weight of an aromatic polyisocyanate component, wherein the parts by weight of B3 are based on the sum of the parts by weight of B1 to B3 which are normalized to 100 parts by weight.
    Type: Application
    Filed: October 1, 2019
    Publication date: December 9, 2021
    Inventors: Lutz BÖHNKE, Dirk ACHTEN, Hans-Josef LAAS, Ann-Christin BIJLARD
  • Patent number: 11192293
    Abstract: A process is described for producing a three dimensional structure, the process including the following steps a) applying of at least a first material M1 onto a substrate to build a first layer L1 on the substrate; b) layering of at least one further layer Ly of the first material M1 or of a further material Mx onto the first layer L1, wherein the at least one further layer Ly covers the first layer L1 and/or previous layer Ly-1 at least partially to build a precursor of the three dimensional structure; c) curing the precursor to achieve the three dimensional structure; wherein at least one of the materials M1 or Mx provides a Mooney viscosity of >10 ME at 60° C. and of <200 ME at 100° C. before curing. Also, a three dimensional structure is described which is available according to the process according to the invention.
    Type: Grant
    Filed: July 7, 2017
    Date of Patent: December 7, 2021
    Assignee: Covestro Deutschland AG
    Inventors: Dirk Achten, Thomas Büsgen, Dirk Dijkstra, Roland Wagner
  • Publication number: 20210354376
    Abstract: The invention relates to a method for producing a treated object, comprising the steps: a) producing an object by means of additive manufacturing, the object being produced by the repeated arrangement, layer by layer, of at least one first material on a substrate spatially selectively in accordance with a cross-section of the object, the method comprising the additional method step: b) at least partially bringing the object, which is still on the substrate or has already been detached from the substrate and which has been produced by additive manufacturing, into contact with a liquid heated to ?T or a powder bed of a second material heated to ?T for a time ?1 minute in order to obtain the treated object, T standing for a temperature of ?25° C. The invention further relates to an object produced by a method of this type.
    Type: Application
    Filed: November 7, 2019
    Publication date: November 18, 2021
    Inventors: Dirk Achten, Frank-Stefan Stern, Christoph Tomczyk, Roland Wagner, Bettina Mettmann, Thomas Buesgen, Nicolas Degiorgio, Jonas Kuenzel, Maximilian Wolf
  • Publication number: 20210324177
    Abstract: The present invention relates to a fibre-reinforced 3D-printed elastic product (1, 3, 4, 7, 10, 12), wherein the product comprises a weight proportion of ?50% of a polymer having a mean molecular weight of ?5000 g/mol, measured by means of GPC, and a weight proportion of ?0.5% and ?20% of one or more fibres having an aspect ratio of ?100 and a length of ?3 cm and ?1000 cm, the product being produced at least in part by means of an FFF (Fused Filament Fabrication) method, and the product having a tensile modulus of ?1.5 GPa in the region of the fibre reinforcement and in the direction of the fibre symmetry axis. The product also has a tensile modulus, measured according to DIN EN ISO 527-1, of ?1.2 GPa in the region of the fibre reinforcement and perpendicular to the fibre symmetry axis, and has a yield strength of ?5%, measured according to DIN EN ISO 527-1, perpendicular to the fibre symmetry axis.
    Type: Application
    Filed: September 10, 2019
    Publication date: October 21, 2021
    Inventors: Dirk Achten, Nicolas Degiorgio, Jonas Kuenzel, Thomas Buesgen