Abstract: A system and method is provided for a law profile rotating control device (LP-RCD) and its housing mounted on or integral with an annular blowout preventer seal, casing, or other housing. The LP-RCD and LP-RCD housing can fit within a limited space available on drilling rigs.

Abstract: A system compensates for heave induced pressure fluctuations on a floating rig when a drill string or tubular is lifted off bottom and suspended on the rig, such as when tubular connections are made during MPD, tripping, or when a kick is circulated out during conventional drilling. In one embodiment, a liquid and a gas interface moves along a flow line between a riser and a gas accumulator as the tubular moves up and down. In another embodiment, a pressure relief valve or adjustable choke allows the movement of fluid from the riser when the tubular moves down, and a pump with a pressure regulator moves fluid to the riser when the tubular moves up. In other embodiments, a piston connected with the rig or the riser telescoping joint moves in a fluid container thereby communicating fluid either into or out of the riser annulus.

Abstract: A Drill-To-The-Limit (DTTL) drilling method variant to Managed Pressured Drilling (MPD) applies constant surface backpressure, whether the mud is circulating (choke valve open) or not (choke valve closed). Because of the constant application of surface backpressure, the DTTL method can use lighter mud weight that still has the cutting carrying ability to keep the borehole clean. The DTTL method identifies the weakest component of the pressure containment system, such as the fracture pressure of the formation or the casing shoe leak off test (LOT). With a higher pressure rated RCD, such as 5,000 psi (34,474 kPa) dynamic or working pressure and 10,000 psi (68,948 kPa) static pressure, the limitation will generally be the facture pressure of the formation or the LOT. In the DTTL method, since surface backpressure is constantly applied, the pore pressure limitation of the conventional drilling window can be disregarded in developing the fluid and drilling programs.

Abstract: A system and method are provided for a low profile rotating control device (LP-RCD) and its housing mounted on or integral with an annular blowout preventer seal, casing, or other housing. The outer diameter of the lateral outlet flange may be substantially the same as the height of the LP-RCD housing and bearing assembly after the bearing assembly is positioned with the LP-RCD housing. The sealing element may be aligned with the lateral outlet, and may be replaced from above. Different embodiments of attachment members for attaching the LP-RCD housing with a lower housing allow the LP-RCD housing to be rotated to align the lateral outlet with the drilling rig's existing line to mud pits or other locations. In one embodiment, the LP-RCD bearings are positioned radially inside the LP-RCD housing. In another embodiment, the LP-RCD bearings are positioned radially outside the LP-RCD housing. One embodiment allows rotation of the inserted tubular about multiple planes.

Abstract: A system and method for reducing repairs to radial seals used in a rotating control head used while drilling is disclosed. Also, a system and method to detect leaks in the rotating control head and a latching system to latch the rotating control head to a housing is disclosed.

Abstract: Sealing elements have lubricating seal profiles for communicating fluid between the sealing elements and the sealed drill string tubular or other oilfield component while the sealed drill string tubular or other oilfield component rotates or moves vertically relative to the seal elements. The same fluid used for drilling may also be used for seal lubrication, such as water, drilling fluid or mud, well bore fluid or other liquid or gas. The sealing elements may be disposed with a seal housing, which may be positioned with a marine riser, or subsea without a marine riser. The seal housing may prevent rotation of the seal elements with the sealed drill string tubular or other oilfield component. Alternatively, the seal housing may be an RCD that allows the sealing elements to rotate.

Abstract: A system compensates for heave induced pressure fluctuations on a floating rig when a drill string or tubular is lifted off bottom and suspended on the rig, such as when tubular connections are made during MPD, tripping, or when a kick is circulated out during conventional drilling. In one embodiment, a liquid and a gas interface moves along a flow line between a riser and a gas accumulator as the tubular moves up and down. In another embodiment, a pressure relief valve or adjustable choke allows the movement of fluid from the riser when the tubular moves down, and a pump with a pressure regulator moves fluid to the riser when the tubular moves up. In other embodiments, a piston connected with the rig or the riser telescoping joint moves in a fluid container thereby communicating a required amount of the fluid either into or out of the riser annulus.

Abstract: A universal marine diverter converter (UMDC) housing is clamped or latched to a rotating control device. The UMDC housing assembled with the RCD is inserted into a marine diverter above the water surface to allow conversion between conventional open and non-pressurized mud-return system drilling, and a closed and pressurized mud-return system used in managed pressure or underbalanced drilling.

Abstract: A system and method is provided for converting a drilling rig between conventional hydrostatic pressure drilling and managed pressure drilling or underbalanced drilling using a docking station housing mounted on a marine riser or bell nipple. This docking station housing may be positioned above the surface of the water. When a removable rotating control device is remotely hydraulically latched with the docking station housing, the system and method allows for interactive lubrication and cooling of the rotating control device, as needed, along with a supply of fluid for use with active seals.

Abstract: A system and method is provided for a low profile rotating control device (LP-RCD) and its housing mounted on or integral with an annular blowout preventer seal, casing, or other housing. The LP-RCD and LP-RCD housing can fit within a limited space available on drilling rigs. An embodiment allows a LP-RCD to be removably disposed with a LP-RCD housing by rotating a bearing assembly rotating plate. A sealing element may be removably disposed with the LP-RCD bearing assembly by rotating a seal retainer ring. Alternatively, a sealing element may be removably disposed with the LP-RCD bearing assembly with a seal support member threadedly attached with the LP-RCD bearing assembly. The seal support member may be locked in position with a seal locking ring removably attached with threads with the LP-RCD bearing assembly over the seal support member. Spaced apart accumulators may be disposed radially outward of the bearings in the bearing assembly to provide self lubrication to the bearings.

Abstract: A Drill-To-The-Limit (DTTL) drilling method variant to Managed Pressure Drilling (MPD) applies constant surface backpressure, whether the mud is circulating (choke valve open) or not (choke valve closed). Because of the constant application of surface backpressure, the DTTL method can use lighter mud weight that still has the cutting carrying ability to keep the borehole clean. The DTTL method identifies the weakest component of the pressure containment system, such as the fracture pressure of the formation or the casing shoe leak off test (LOT). With a higher pressure rated RCD, such as 5,000 psi (34,474 kPa) dynamic or working pressure and 10,000 psi (68,948 kPa) static pressure, the limitation will generally be the fracture pressure of the formation or the LOT. In the DTTL method, since surface backpressure is constantly applied, the pore pressure limitation of the conventional drilling window can be disregarded in developing the fluid and drilling programs.

Abstract: A system and method for reducing wear to radial seals in a rotating control device. The seals may be cooled by a thermal transfer fluid circulating through a passageway making more than one pass. Also, the differential pressure between multiple seals may be regulated and lowered, thereby increasing seal life.

Abstract: The present invention relates to a managed pressure and/or temperature drilling system (300) and method. In one embodiment, a method for drilling a wellbore into a gas hydrates formation is disclosed. The method includes drilling the wellbore into the gas hydrates formation; returning gas hydrates cuttings to a surface of the wellbore and/or a drilling rig while controlling a temperature and/or a pressure of the cuttings to prevent or control disassociation of the hydrates cuttings.

Abstract: A universal marine diverter converter (UMDC) housing is clamped or latched to a rotating control device. The UMDC housing assembled with the RCD is inserted into a marine diverter above the water surface to allow conversion between conventional open and non-pressurized mud-return system drilling, and a closed and pressurized mud-return system used in managed pressure or underbalanced drilling.

Abstract: A system and method is provided for a low profile rotating control device (LP-RCD) and its housing mounted on or integral with an annular blowout preventer seal, casing, or other housing. The LP-RCD and LP-RCD housing can fit within a limited space available on drilling rigs.

Abstract: A floating rig or structure for drilling in the floor of an ocean using a rotatable tubular includes a seal housing having a rotatable seal connected above a portion of a marine riser fixed to the floor of the ocean. The seal rotating with the rotating tubular allows the riser and seal housing to maintain a predetermined pressure in the system that is desirable in underbalanced drilling, gas-liquid mud systems and pressurized mud handling systems. The seal is contemplated to be either an active seal or a passive seal. A flexible conduit or hose is used to compensate for relative movement of the seal housing and the floating structure because the floating structure moves independent of the seal housing. A method for use of the system is also disclosed.

Abstract: A system and method is provided for converting a drilling rig between conventional hydrostatic pressure drilling and managed pressure drilling or underbalanced drilling using a docking station housing mounted on a marine riser or bell nipple. This docking station housing may be positioned above the surface of the water. When a removable rotating control device is remotely hydraulically latched with the docking station housing, the system and method allows for interactive lubrication and cooling of the rotating control device, as needed, along with a supply of fluid for use with active seals.

Abstract: A holding member provides for releasably positioning a rotating control head assembly in a subsea housing. The holding member engages an internal formation in the subsea housing to resist movement of the rotating control head assembly relative to the subsea housing. The rotating control head assembly is sealed with the subsea housing when the holding member engages the internal formation. An extendible portion of the holding member assembly extrudes an elastomer between an upper portion and a lower portion of the internal housing to seal the rotating control head assembly with the subsea housing. Pressure relief mechanisms release excess pressure in the subsea housing and a pressure compensation mechanism pressurize bearings in the bearing assembly at a predetermined pressure.

Abstract: A holding member provides for releasably positioning a rotating control head assembly in a subsea housing. The holding member engages an internal formation in the subsea housing to resist movement of the rotating control head assembly relative to the subsea housing. The rotating control head assembly is sealed with the subsea housing when the holding member engages the internal formation. An extendible portion of the holding member assembly extrudes an elastomer between an upper portion and a lower portion of the internal housing to seal the rotating control head assembly with the subsea housing. Pressure relief mechanisms release excess pressure in the subsea housing and a pressure compensation mechanism pressurize bearings in the bearing assembly at a predetermined pressure.

Abstract: The present invention generally relates to an apparatus and method for sealing a tubular string. In one aspect, a drilling system is provided. The drilling system includes a rotating control head for sealing the tubular string while permitting axial movement of the string relative to the rotating control head. The drilling system also includes an actuating fluid for actuating the rotating control head and maintaining a pressure differential between a fluid pressure in the rotating control head and a wellbore pressure. Additionally, the drilling system includes a cooling medium for passing through the rotating control head. In another aspect, a rotating control head is provided. In yet another aspect, a method for sealing a tubular in a rotating control head is provided.