Patents by Inventor Donald C. Mente

Donald C. Mente has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 10669424
    Abstract: A lignocellulosic composite article includes a plurality of lignocellulosic pieces and an adhesive system disposed on the plurality of lignocellulosic pieces for bonding the plurality of lignocellulosic pieces. The adhesive system includes a binder component and a compatibilizer component. An example of a suitable binder component is an isocyanate component, e.g. a diphenylmethane diisocyanate (MDI), a polymeric diphenylmethane diisocyanate (pMDI), and combinations thereof. The compatibilizer component includes a trialkyl phosphate. The compatibilizer component is utilized in an amount of at least about 0.5 parts by weight based on 100 parts by weight of the binder component. The compatibilizer component is useful for reducing the amount of press time required during manufacture of the composite article. The adhesive system can include additional components, such as an isocyanate-reactive component.
    Type: Grant
    Filed: February 7, 2018
    Date of Patent: June 2, 2020
    Assignee: BASF SE
    Inventor: Donald C. Mente
  • Publication number: 20180312696
    Abstract: A lignocellulosic composite article includes a plurality of lignocellulosic pieces and an adhesive system disposed on the plurality of lignocellulosic pieces for bonding the plurality of lignocellulosic pieces. The adhesive system includes a binder component and a compatibilizer component. An example of a suitable binder component is an isocyanate component, e.g. a diphenylmethane diisocyanate (MDI), a polymeric diphenylmethane diisocyanate (pMDI), and combinations thereof. The compatibilizer component includes a trialkyl phosphate. The compatibilizer component is utilized in an amount of at least about 0.5 parts by weight based on 100 parts by weight of the binder component. The compatibilizer component is useful for reducing the amount of press time required during manufacture of the composite article. The adhesive system can include additional components, such as an isocyanate-reactive component.
    Type: Application
    Filed: February 7, 2018
    Publication date: November 1, 2018
    Inventor: Donald C. Mente
  • Patent number: 9920202
    Abstract: A lignocellulosic composite article includes a plurality of lignocellulosic pieces and an adhesive system disposed on the plurality of lignocellulosic pieces for bonding the plurality of lignocellulosic pieces. The adhesive system includes a binder component and a compatibilizer component. An example of a suitable binder component is an isocyanate component, e.g. a diphenylmethane diisocyanate (MDI), a polymeric diphenylmethane diisocyanate (pMDI), and combinations thereof. The compatibilizer component includes a trialkyl phosphate. The compatibilizer component is utilized in an amount of at least about 0.5 parts by weight based on 100 parts by weight of the binder component. The compatibilizer component is useful for reducing the amount of press time required during manufacture of the composite article. The adhesive system can include additional components, such as an isocyanate-reactive component.
    Type: Grant
    Filed: September 26, 2014
    Date of Patent: March 20, 2018
    Assignee: BASF SE
    Inventor: Donald C. Mente
  • Publication number: 20160215144
    Abstract: A lignocellulosic composite article includes a plurality of lignocellulosic pieces and an adhesive system disposed on the plurality of lignocellulosic pieces for bonding the plurality of lignocellulosic pieces. The adhesive system includes a binder component and a compatibilizer component. An example of a suitable binder component is an isocyanate component, e.g. a diphenylmethane diisocyanate (MDI), a polymeric diphenylmethane diisocyanate (pMDI), and combinations thereof. The compatibilizer component includes a trialkyl phosphate. The compatibilizer component is utilized in an amount of at least about 0.5 parts by weight based on 100 parts by weight of the binder component. The compatibilizer component is useful for reducing the amount of press time required during manufacture of the composite article. The adhesive system can include additional components, such as an isocyanate-reactive component.
    Type: Application
    Filed: September 26, 2014
    Publication date: July 28, 2016
    Inventor: Donald C. Mente
  • Patent number: 9353020
    Abstract: A dust suppressing aggregate includes a core particle and a dust suppressing agent. The dust suppressing agent comprises polycarbodiimide and is disposed about the core particle for suppressing dusting of the core particle. A method of forming the dust suppressing aggregate includes the steps of reacting isocyanates in the presence of a catalyst to form the polycarbodiimide and encapsulating the core particle with the polycarbodiimide to form the dust suppressing agent. A system for producing the dust suppressing aggregate includes the core particle, the isocyanates, and the catalyst.
    Type: Grant
    Filed: May 4, 2012
    Date of Patent: May 31, 2016
    Assignee: BASF SE
    Inventors: Raymond Neff, Alexander Gershanovich, Donald C. Mente, Rajesh Kumar
  • Patent number: 9085495
    Abstract: An encapsulated particle including a core particle, a base layer, and an outer layer is provided. The base layer is disposed about the core particle and comprises polycarbodiimide. The outer layer is disposed about the base layer and comprises wax. A method of forming the encapsulated particle including the steps of reacting an isocyanate in the presence of a catalyst to form the polycarbodiimide, encapsulating the core particle with the polycarbodiimide to form the base layer, and encapsulating the base layer with the wax to form the outer layer is also provided.
    Type: Grant
    Filed: May 4, 2012
    Date of Patent: July 21, 2015
    Assignee: BASF SE
    Inventors: Raymond Neff, Alexander Gershanovich, Donald C. Mente, Rajesh Kumar
  • Patent number: 9067842
    Abstract: An encapsulated particle includes a core particle, a polyurethane layer, and a wax. The polyurethane layer is disposed about the core particle and the wax is disposed about the polyurethane layer. The polyurethane layer includes the reaction product of an isocyanate and a polyol component. The polyol component includes a catalytic polyol derived from an aromatic amine-based initiator and a polyether polyol that is different from the catalytic polyol in a weight ratio of from about 1:2 to about 10:1. A method of encapsulating the core particle includes the steps of providing the core particle, the isocyanate, the polyol component, and the wax. The method also includes the steps of mixing and reacting the isocyanate and the polyol component to form a polyurethane, encapsulating the core particle with the polyurethane layer which comprises the polyurethane, and encapsulating the polyurethane layer with the wax.
    Type: Grant
    Filed: May 17, 2013
    Date of Patent: June 30, 2015
    Assignee: BASF SE
    Inventors: Raymond Neff, Alexander Gershanovich, Donald C. Mente
  • Patent number: 8883914
    Abstract: A resin composition includes a compound having at least two reactive hydrogen atoms and a polyurethane encapsulated particle including a core particle and a polyurethane layer disposed about the core particle. The resin composition may be used in an article and in a method of making the article. The article includes the reaction product of the resin composition and an isocyanate that are reacted in the presence of the polyurethane encapsulated particle. The method of making the article includes providing the core particle in a vessel. The method also includes introducing and combining a polyol component and an isocyanate component to encapsulate the core particle. The method further includes introducing and combining the resin composition and the isocyanate, in the presence of the polyurethane encapsulated particle, to form the article.
    Type: Grant
    Filed: February 13, 2006
    Date of Patent: November 11, 2014
    Assignee: BASF Corporation
    Inventors: Wassana Apichatachutapan, Donald C. Mente, Suzanne Dakin, Steven E. Wujcik, Theodore M. Smiecinski
  • Publication number: 20140060133
    Abstract: An encapsulated particle including a core particle, a base layer, and an outer layer is provided. The base layer is disposed about the core particle and comprises polycarbodiimide. The outer layer is disposed about the base layer and comprises wax. A method of forming the encapsulated particle including the steps of reacting an isocyanate in the presence of a catalyst to form the polycarbodiimide, encapsulating the core particle with the polycarbodiimide to form the base layer, and encapsulating the base layer with the wax to form the outer layer is also provided.
    Type: Application
    Filed: May 4, 2012
    Publication date: March 6, 2014
    Applicant: BASF SE
    Inventors: Raymond Neff, Alexander Gershanovich, Donald C. Mente, Rajesh Kumar
  • Publication number: 20140060134
    Abstract: A dust suppressing aggregate includes a core particle and a dust suppressing agent. The dust suppressing agent comprises polycarbodiimide and is disposed about the core particle for suppressing dusting of the core particle. A method of forming the dust suppressing aggregate includes the steps of reacting isocyanates in the presence of a catalyst to form the polycarbodiimide and encapsulating the core particle with the polycarbodiimide to form the dust suppressing agent. A system for producing the dust suppressing aggregate includes the core particle, the isocyanates, and the catalyst.
    Type: Application
    Filed: May 4, 2012
    Publication date: March 6, 2014
    Inventors: Raymond Neff, Alexander Gershanovich, Donald C. Mente, Rajesh Kumar
  • Publication number: 20130309499
    Abstract: An encapsulated particle includes a core particle, a polyurethane layer, and a wax. The polyurethane layer is disposed about the core particle and the wax is disposed about the polyurethane layer. The polyurethane layer includes the reaction product of an isocyanate and a polyol component. The polyol component includes a catalytic polyol derived from an aromatic amine-based initiator and a polyether polyol that is different from the catalytic polyol in a weight ratio of from about 1:2 to about 10:1. A method of encapsulating the core particle includes the steps of providing the core particle, the isocyanate, the polyol component, and the wax. The method also includes the steps of mixing and reacting the isocyanate and the polyol component to form a polyurethane, encapsulating the core particle with the polyurethane layer which comprises the polyurethane, and encapsulating the polyurethane layer with the wax.
    Type: Application
    Filed: May 17, 2013
    Publication date: November 21, 2013
    Inventors: Raymond Neff, Alexander Gershanovich, Donald C. Mente
  • Publication number: 20130305797
    Abstract: A dust suppressing aggregate includes a core particle and a dust suppressing agent. The dust suppressing agent comprises polyurethane and is disposed about the core particle for suppressing dusting of the core particle. A method of forming the dust suppressing aggregate includes the steps of providing the core particle and encapsulating the core particle with the polyurethane.
    Type: Application
    Filed: May 17, 2013
    Publication date: November 21, 2013
    Inventors: Raymond Neff, Alexander Gershanovich, Donald C. Mente
  • Publication number: 20130295273
    Abstract: A solution and a method of treating a substrate with the solution is disclosed. The solution includes a polar liquid component and at least 2% by weight based upon the total weight of said solution of an adduct that is different from the polar liquid component. The adduct comprises at least one of: (D) NH2Y(HNCO(AO)XOR)Z1; (E) (RO(AO)X CONH)Z2YHNCONHY(HNCO (AO)XOR)Z3; and (F) Y(HNCO(AO)XOR)Z4 where Y is an aromatic core derived from an aromatic isocyanate component; A is an alkylene group selected from the group of ethylene groups, propylene groups, butylene groups, and combinations thereof; R is a hydrocarbon group having from 1 to 20 carbon atoms; X is at least 6; Z1 is at least 1; Z2 is at least 1; Z3 is at least 1; and Z4 is at least 2. Further, the adduct is substantially free of unreacted isocyanate groups.
    Type: Application
    Filed: April 29, 2013
    Publication date: November 7, 2013
    Inventors: Glenis R. Mente, Donald C. Mente, John P. Erickson
  • Patent number: 8303680
    Abstract: An encapsulated particle comprises a core particle and a polyurethane layer disposed about the core particle. The core particle can be various particles, such as fertilizer, biocides, flame retardants, seeds, etc. The polyurethane layer comprises the reaction product of an isocyanate component and an isocyanate-reactive component. The isocyanate-reactive component comprises a graft polyol having a continuous phase and polymeric particles. A method of forming the encapsulated particle comprises the steps of providing the core particle, applying the isocyanate and isocyanate-reactive components to the core particle, and reacting the isocyanate and isocyanate-reactive components to form the polyurethane layer. The encapsulated particle has excellent physical properties, such as increased water repellency, resiliency and shelf life.
    Type: Grant
    Filed: June 24, 2009
    Date of Patent: November 6, 2012
    Assignee: BASF SE
    Inventor: Donald C. Mente
  • Publication number: 20100326152
    Abstract: An encapsulated particle comprises a core particle and a polyurethane layer disposed about the core particle. The core particle can be various particles, such as fertilizer, biocides, flame retardants, seeds, etc. The polyurethane layer comprises the reaction product of an isocyanate component and an isocyanate-reactive component. The isocyanate-reactive component comprises a graft polyol having a continuous phase and polymeric particles. A method of forming the encapsulated particle comprises the steps of providing the core particle, applying the isocyanate and isocyanate-reactive components to the core particle, and reacting the isocyanate and isocyanate-reactive components to form the polyurethane layer. The encapsulated particle has excellent physical properties, such as increased water repellency, resiliency and shelf life.
    Type: Application
    Filed: June 24, 2009
    Publication date: December 30, 2010
    Inventor: Donald C. Mente
  • Publication number: 20090110856
    Abstract: An adhesive article comprises a rupturable container and a moisture-curable composition. The rupturable container defines an enclosed cavity. The moisture-curable composition is disposed within the enclosed cavity. The moisture-curable composition comprises a prepolymer comprising the reaction product of an isocyanate component and an isocyanate-reactive component. The moisture-curable composition further comprises a catalyst component and an acid halide component. The adhesive article may be used in various industries and for various applications, such as for construction and remodeling of commercial, industrial, and residential buildings.
    Type: Application
    Filed: October 2, 2008
    Publication date: April 30, 2009
    Inventors: Raghuram Gummaraju, Thomas G. Savino, Limei Lu, Barry K. Speronello, Donald C. Mente, Daniel A. Navarre
  • Publication number: 20090001627
    Abstract: A lignocellulosic composite material and a method for preparing the lignocellulosic composite material are disclosed. The composite material is formed from lignocellulosic particles and a binder resin. The binder resin comprises a polyisocyanate, at least one of insecticide and/or fungicide that are dispersed throughout the polyisocyanate. The insecticide and/or fungicide is also dispersed throughout the lignocellulosic particles. Since the insecticide and/or fungicide is dispersed throughout the composite material, the composite material is insect resistant and is able to withstand insect attacks and prevent fungus growth and decay.
    Type: Application
    Filed: September 12, 2008
    Publication date: January 1, 2009
    Inventors: Limei Lu, Keith A. Holmes, Clark D. Klein, Donald C. Mente
  • Patent number: 7439280
    Abstract: A lignocellulosic composite material and a method for preparing the lignocellulosic composite material are disclosed. The composite material is formed from lignocellulosic particles and a binder resin. The binder resin comprises a polyisocyanate, at least one of insecticide and/or fungicide that are dispersed throughout the polyisocyanate. The insecticide and/or fungicide is also dispersed throughout the lignocellulosic particles. Since the insecticide and/or fungicide is dispersed throughout the composite material, the composite material is insect resistant and is able to withstand insect attacks and prevent fungus growth and decay.
    Type: Grant
    Filed: April 6, 2004
    Date of Patent: October 21, 2008
    Assignee: BASF Corporation
    Inventors: Limei Lu, Keith A. Holmes, Clark D. Klein, Donald C. Mente
  • Patent number: 7416785
    Abstract: An encapsulated particle includes a core particle. The core particle includes a fertilizer selected from the group of nitrogen, phosphate, potash, and sulfur, and combinations thereof. The core particle may also include herbicides, insecticides, and fungicides. The encapsulated particle also includes a polyurethane layer disposed about the core particle. The polyurethane layer includes the reaction product of an aromatic isocyanate component and a polyol that is reactive with the aromatic isocyanate component. The aromatic isocyanate component includes methylene diphenyl diisocyanate, toluene diisocyanate, and mixtures thereof. The polyol that is reactive with the aromatic isocyanate component is derived from an aromatic amine-based initiator and includes a toluene diamine.
    Type: Grant
    Filed: May 26, 2004
    Date of Patent: August 26, 2008
    Assignee: BASF Corporation
    Inventor: Donald C. Mente
  • Patent number: 6649098
    Abstract: A method is disclosed for preparing compression molded or pressed lignocellulosic articles. The method involves forming a binder resin by combining a polyisocyanate component with a synergist component of a C1 to C4 N-alkyl pyrrolidone, gamma-butyrolactone, or mixtures thereof. A resinated lignocellulosic mixture is formed by combining the binder resin with lignocellulosic particles having a moisture content of from 2 to 15 weight percent. The compression molded or pressed lignocellulosic article is formed by compressing the resinated lignocellulosic mixture.
    Type: Grant
    Filed: August 20, 2002
    Date of Patent: November 18, 2003
    Assignee: BASF Corporation
    Inventors: Donald C. Mente, Li-Mei Lu