Abstract: A pilot burner assembly for easy removal of a thermo-electric or other device is disclosed. In an illustrative embodiment, a pilot burner assembly may include a bracket and a resilient clip, which together, help maintain at least some of the pilot burner components in a desired configuration.

Abstract: A pilot burner assembly for easy removal of a thermo-electric or other device is disclosed. In an illustrative embodiment, a burner tube, thermo-electric device, and/or spark source are retained in a desired position via a bracket and resilient clip. The bracket may include retention features built into the bracket to help aid in the positioning of the burner tube, thermo-electric device, and/or spark source. The burner tube, thermo-electric device and/or spark source may include retention features that are configured to engage corresponding retention features in the bracket, when desired. The resilient clip may bias the retention features of the burner tube, thermo-electric device and/or spark source against corresponding the retention features of the bracket.

Abstract: This disclosure relates generally to valves, and more particularly, to gas valve assemblies. In one example, a valve assembly may be configured to perform a valve proving test as part of an operational cycle of a combustion appliance coupled to the valve assembly. The valve assembly may include a valve body having a fluid path, first and second valve sealing members translatable between an opened position and a closed position, and one or more pressure sensors in fluid communication with an intermediate volume of the fluid path between the first and second valve sealing members. A valve controller may be in communication with the pressure sensor and may monitor a measure related to a pressure change rate in the intermediate volume. The valve controller may then output a signal if the measure related to a pressure change rate in the intermediate volume meets and/or exceeds a threshold value.

Abstract: This disclosure relates generally to valves, and more particularly, to gas valve assemblies. In one example, a gas valve assembly may include a valve body with one or more valves movable between an opened position and a closed position, one or more valve actuators configured to operate the valves, and one or more pressure sensors to sense a pressure within a fluid path of the valve assembly. A valve controller may receive a measure related to a sensed pressure from the one or more pressure sensor(s). The valve controller may compare the received measure related to the sensed pressure to an overpressure threshold. In the event the measure related to the sensed pressure surpasses the overpressure threshold value, the valve controller may be configured to provide a signal that indicates an overpressure event has occurred.

Abstract: A gas valve assembly may include an electronic valve controller secured relative to a valve body. The electronic controller may be configured to count each operational cycle of the gas valve and maintain a cumulative count of the number of operational cycles experienced by the gas valve in a memory, such as a non-volatile memory. In some cases, the non-volatile memory may also store one or more operational cycle threshold values that may be retrieved and compared to the cumulative count of the number of operational cycles experienced by the gas valve. In some instances, where the cumulative count of the number of operational cycles experienced by the gas valve meets and/or exceeds the threshold number of operational cycles, the gas valve may be prevented from opening.

Abstract: This disclosure relates generally to valves, and more particularly, to gas valve assemblies. In one example, the valve assembly may include a valve body with a fluid path, one or more valves or valve sealing members positioned across the fluid path, and one or more pressure sensors in fluid communication with a fluid path of the valve assembly. The valve assembly may include a valve controller in communication with the pressure sensors, where the valve controller may be configured to compare a measure related to a pressure sensed by the one or more pressure sensors to a pressure threshold value (e.g., a high pressure threshold value, a low pressure threshold value, or other pressure threshold value). If the measure surpasses the threshold value, the valve controller may provide a predetermined output signal indicating a pressure event has occurred, such as a high or low gas pressure event.

Abstract: This disclosure relates generally to valves, and more particularly, to gas valve assemblies. In one illustrative but non-limiting example, a valve assembly may include a valve body having an interior and an exterior, a valve or valve sealing member positioned in the valve body, a sensor element (e.g., a magnet and/or a ferrous core) secured relative to the valve sealing member and a sensor (e.g., a magnetic field sensor) positioned outside of the interior of the valve body. The valve sealing member may be movable between an opened position and a closed position, and the sense element may move with the valve sealing member. The sensor may be configured to detect a position of the valve sealing member and communicate that position to a valve controller.

Abstract: This disclosure relates generally to valves, and more particularly, to gas valve assemblies. In one example, a valve leakage test may be performed on a valve assembly including a valve body with a first valve and a second valve, where the valves may be positioned across a fluid path in the valve body with an intermediate volume between the valves. A pressure sensor may be in fluid communication with the intermediate volume and may sense a measure that is related to the pressure in the intermediate volume. The pressure sensor may communicate with a controller to determine a measure that is related to a pressure change in the intermediate volume and compare the measure that is related to a pressure change to a first and/or second threshold value. The controller may output a signal if the measure meets and/or exceeds the first and/or second threshold value.

Abstract: This disclosure relates generally to valves, and more particularly, to gas valve assemblies. In one illustrative but non-limiting example, a valve assembly may include a flow module for sensing one or more parameters of a gas flowing through the fluid path of the gas valve, and may determine a measure that is related to a gas flow through the fluid path. A measure related to a gas flow may include, but is not limited to, a measure of fuel consumption by a device or appliance attached to an output port of the valve assembly. Illustratively, the flow module may include one or more valve controllers in communication with one or more pressure sensors, one or more flow sensors, one or more temperature sensors, one or more valve position sensors, and/or any other suitable sensors as desired.

Abstract: A single magnetic coil floating plunger redundant gas valves is disclosed. In an illustrative embodiment, the valve may include a first plunger tube, a second plunger tube spaced a distance from the first plunger tube, a magnetic coil disposed about at least part of the first plunger tube, a first plunger disposed within the first plunger tube, and a second plunger disposed within the second plunger tube. The first and second plungers may be operatively coupled to first and second valve members. Activation of the magnetic coil may result in the first and second plungers being suspended in the plunger tubes without a hard mechanical plunger stop to selectively open corresponding valves or other actuatable components, as desired.

Abstract: An energy savings water heater is described. The water heater is controlled by an energy savings algorithm that uses one or more of a variable setpoint differential, a variable setback threshold, additional setback thresholds, and an adjustable minimal setpoint to improve the operation of an energy efficient water heater. Additionally or alternatively, a different setback control algorithm may be used that obtains additional data to adjust the setpoint. As a result, the operating cost of the water heater is reduced, while minimizing user complaints of cold water.

Abstract: A pilot burner assembly for easy removal of a thermo-electric or other device is disclosed. In an illustrative embodiment, a burner tube, thermo-electric device, and/or spark source are retained in a desired position via a bracket and resilient clip. The bracket may include retention features built into the bracket to help aid in the positioning of the burner tube, thermo-electric device, and/or spark source. The burner tube, thermo-electric device and/or spark source may include retention features that are configured to engage corresponding retention features in the bracket, when desired. The resilient clip may bias the retention features of the burner tube, thermo-electric device and/or spark source against corresponding the retention features of the bracket.

Abstract: A single magnetic coil floating plunger redundant gas valves is disclosed. In an illustrative embodiment, the valve may include a first plunger tube, a second plunger tube spaced a distance from the first plunger tube, a magnetic coil disposed about at least part of the first plunger tube, a first plunger disposed within the first plunger tube, and a second plunger disposed within the second plunger tube. The first and second plungers may be operatively coupled to first and second valve members. Activation of the magnetic coil may result in the first and second plungers being suspended in the plunger tubes without a hard mechanical plunger stop to selectively open corresponding valves or other actuatable components, as desired.

Abstract: A pressure regulator having a housing that defines a gas inlet, a gas outlet, and a reference pressure connector. A diaphragm is provided in the housing, where the diaphragm defines, at least in part, a reference pressure chamber. In some illustrative embodiments, the reference pressure connector fluidly references the reference pressure chamber to a first pressure via a first orifice, and to a second pressure via a second bleed orifice. A gas valve incorporating a pressure regulator is also disclosed.

Abstract: An improved pilot burner includes an orifice plate defining a central orifice for metering a supply of gas and a gas tube. The gas tube includes a tube wall and defines a supply opening at a first end. The orifice plate is positioned within the gas tube at the supply opening, and the tube wall is crimped around the orifice plate to secure the orifice plate to the gas tube. The pilot burner also includes a burner tube having a first end for receiving a first end of the gas tube. The burner tube further includes a second end defining a flame opening. In another embodiment, a clip is used to secure the gas tube and the burner tube to a bracket.

Abstract: A pressure regulator having a housing that defines a gas inlet, a gas outlet, and a reference pressure connector. A diaphragm is provided in the housing, where the diaphragm defines, at least in part, a reference pressure chamber. In some illustrative embodiments, the reference pressure connector fluidly references the reference pressure chamber to a first pressure via a first orifice, and to a second pressure via a second bleed orifice. A gas valve incorporating a pressure regulator is also disclosed.

Abstract: A method of verifying proper operation of an electromagnetic valve. The method includes providing a mechanism to effect opening of the valve, verifying that the valve opened as a result of employing the mechanism to effect opening of the valve and after verifying the valve opened, signaling the valve to close after a first period of time has elapsed. The method further includes, after signaling the valve to close, signaling the valve to re-open after a second period of time has elapsed and detecting the occurrence or non-occurrence of an event associated with the closing or re-opening of the valve.

Abstract: A fluid flow control valve uses a servo valve to control the pressure in a main diaphragm chamber defined by a main diaphragm. The main diaphragm carries a main valve element that assumes either a low flow or a high flow position relative to a valve seat depending on which of two states the servo valve is in. When the servo valve is in the one of the two states creating the low flow position of the main valve element, the main diaphragm chamber pressure is regulated by a pressure divider comprising two flow restrictors in series connection between the inlet and outlet chambers of the valve. When in the other of the two states, the servo valve disables the pressure divider and allows the main diaphragm chamber pressure to reach the outlet pressure. The disclosure shows two versions of the invention. One version of the valve enters its low flow state when the servo valve is closed, and the other when its servo valve is open.

Abstract: A fluid flow control valve uses a servo valve to control the pressure in a main diaphragm chamber defined by a main diaphragm. The main diaphragm carries a main valve element that assumes either a low flow or a high flow position relative to a valve seat depending on which of two states the servo valve is in. When the servo valve is in the one of the two states creating the low flow position of the main valve element, the main diaphragm chamber pressure is regulated by a pressure divider comprising two flow restrictors in series connection between the inlet and outlet chambers of the valve. When in the other of the two states, the servo valve disables the pressure divider and allows the main diaphragm chamber pressure to reach the outlet pressure. The disclosure shows two versions of the invention. One version of the valve enters its low flow state when the servo valve is closed, and the other when its servo valve is open.

Abstract: An actuator suitable for use with a valve has a design allowing for easy control or adjustment of the force applied to the valve. The actuator motor has a cam which operates a follower surface of a spring-loaded arm mounted for rotation on a carriage. The carriage is mounted for linear motion and connected to the control element of the valve. The actuation force can be controlled or adjusted by changing the relative positions of the arm's center of rotation, the point on the arm at which the spring applies force, and the position of the cam. In a preferred embodiment, the position of the arm's center of rotation is changed by moving a pin from one set of holes in the carriage and the arm to a second set of holes in the carriage and the arm.