Abstract: A transmission includes a housing, an electric motor having a stator within the housing, and a member including a generally cylindrical portion that circumscribes at least part of the stator. The member cooperates with the housing to form an annular coolant flowpath therebetween, and the member includes a plurality of holes to provide radial inflow of coolant from the flowpath to the stator to provide significantly improved motor cooling compared to the prior art.

Abstract: A six speed transmission is provided that includes three planetary gear sets having a common carrier member and six torque-transmitting mechanisms operated in combinations of two to provide at least six forward speed ratios and two reverse speed ratios. A method of assembling a transmission is also provided. A reduction in components and component standardization is achieved.

Abstract: A multi-speed transmission that achieves nine forward speed ratios and a reverse speed ratio has two planetary gear sets and a plurality of intermeshing gear members which may consist of two additional planetary gear sets or gear members arranged in a countershaft design. A speed ratio of an equal value but with an opposite direction of rotation is achieved at one of the gear members connected with one of the planetary gear members in a reverse ratio as in a first forward speed ratio. Six torque-transmitting mechanisms are employed.

Abstract: The present invention provides a hybrid conversion module configured to easily attach to existing powertrain components in order to produce a light hybrid vehicle. The hybrid conversion module includes an electric motor/generator operable to transmit power to a torque converter and thereby drive the light hybrid vehicle. A storage device such as a battery is operatively connected to the electric motor/generator and is configured to transmit energy to or receive energy from the electric motor/generator. A clutch is configured to selectively decouple the light hybrid vehicle's engine from the torque converter such that the vehicle can be powered by the electric motor/generator in an efficient manner. The apparatus of the present invention also includes a light hybrid vehicle having such a hybrid conversion module attached in the manner described to a conventional powertrain.

Abstract: A transmission is provided having at least three planetary gearsets, each having respective first, second, and third members, and six selectively engageable torque transmitting devices configured to selectively interconnect selected members of the planetary gearsets for unitary rotation thereby to provide at least six forward speed ratios and at least one reverse speed ratio between an input member and an output member.

Abstract: An electrically variable transmission includes a power source, three differential gear sets, first and second motor/generators each connected to at least one of the gear sets, and torque-transmitting mechanisms. An input member transfers power from the power source through the differential gear sets to an output member. The torque-transmitting mechanisms are selectively engageable to provide an input-split first electrically variable mode having equal forward and reverse speed ratios for given input speeds and to provide substantially equal fixed forward and reverse speed ratios.

Abstract: Seven speed transmissions are provided that include four planetary gear sets having six torque-transmitting mechanisms with various fixed interconnections to provide seven forward speed ratios and three reverse speed ratios. The powertrain includes an engine and torque converter that is continuously connected to at least one of the planetary gear members and an output member that is continuously connected with another of the planetary gear members. The six torque-transmitting mechanisms are operated in combinations of two. All components rotating during forward speeds rotate in the same direction. Reduced component speeds and improved ratios are achieved.

Abstract: An automatic transmission providing modal speed ratios, single transition gear shifting, low internal speeds, and an output lock feature is provided. First, second and third modal torque-transmitting mechanisms are selectively engagable along with first and second input torque-transmitting mechanisms to effect power flow to first and second planetary gear set to cause the speed of a member of one of the gear sets to increase in the first mode (when the first and second input torque-transmitting mechanisms are engaged in successive order while the first modal torque-transmitting mechanism is engaged), decrease in the second mode (when the first and second input torque-transmitting mechanisms are engaged in reverse order while the second modal torque-transmitting mechanism is engaged) and increase in the third mode (when the first and second input torque-transmitting mechanisms are engaged in successive order while the third modal torque-transmitting mechanism is engaged).

Abstract: A hybrid powertrain includes a control unit that regulates electric power interchange an energy storage device and a motor/generator for causing selective torque generation by the motor/generator and for controlling engagement of torque-transmitting mechanisms. The control unit is configured to place the torque-transmitting mechanism in slipping engagement to launch the vehicle and thereby decouple a fixed relationship between engine torque and motor/generator torque or between engine torque and torque at the output member. A method of operating a hybrid vehicle powertrain is also provided.

Abstract: An electromechanical transmission is provided with a structural support member that supports a motor/generator in a space efficient way; particularly, the motor/generator is supported from one side only to save space axially in the transmission. Specifically, a stationary structural support member circumscribes an outer surface of and supports a stator while extending radially-inward of a rotor and at least partially supporting the rotor. A rotor hub rotatable with respect to the structural support member is used to support an inner surface of the rotor. The structural support member substantially encloses the stator and rotor from one direction along the axis of rotation. However, the stator and rotor have no additional support members in the opposing axial direction such that they are unenclosed from an opposing axial direction.

Abstract: A powertrain incorporates a multi-speed planetary transmission having four planetary gearsets and seven torque-transmitting mechanisms. The planetary gearsets are interconnected and controlled by the torque-transmitting mechanisms in combinations of two, such that eight forward speeds and three reverse speeds are developed between an input shaft and an output shaft of the transmission.

Abstract: A vehicle powertrain includes an engine connected to an input torque device including a torque isolator. A plurality of intermeshed accessory drive gears are connected to the torque device for driving accessories. A hybrid electromechanical transmission is connected to one of the accessory drive gears. A motor/generator of the hybrid electromechanical transmission is operable to drive the accessory drive gears when the engine is not running.

Abstract: A support structure for a rotor within a transmission system is provided. The cantilevered support structure is umbrella-shaped to create an area of space between the rotor and the main shaft where other vehicle components, such as a gear set or system of clutches, may be packaged. The cantilevered support structure may be a true cantilever or a steady-rested cantilever. The support structure maintains the rotor at a distance from the transmission main shaft to maintain torque within the system while compacting packaging requirements. A second cantilevered support structure is wineglass-shaped to create a second area of packaging space between the rotor and the main shaft. The support structures may be telescoped to further compact the transmission.

Abstract: An electrically variable transmission includes: an input member to receive power from an engine; an output member; first and second motor/generators; and first and second differentially geared planetary gear sets each having first, second and third gear members. The input member is continuously connected to the first member of the first planetary gear set, and the output member is continuously connected to the first member of the second planetary gear set. The first motor/generator is continuously connected to the second member of the first planetary gear set, and selectively connected to the second member of the second planetary gear set. The second motor/generator is continuously connected with the third member of the second planetary gear set. A first torque transfer device selectively grounds the second member of the second planetary gear set. A second torque transfer device selectively connects the second member of the second planetary gear set to the second member of the first planetary gear set.

Abstract: An electrically variable transmission is provided including an input member to receive power from an engine about a primary axis; an output member connected to a transfer member for transmitting power to a secondary axis; first and second motor/generators; and first and second simple planetary gear sets each having first, second and third members. The input member is continuously connected to the first member of the first gear set, and the output member is continuously connected to the first member of the second gear set. The first motor/generator is continuously connected to the second member of the first gear set. The second motor/generator is continuously connected with the third member of the first or second gear set. First and second torque transfer devices are positioned on one side of the transfer member, and the first and second gear sets are positioned on an opposite side of the transfer member.

Abstract: An electro-mechanical transmission is provided having only a single motor/generator, at least one differential gear set and two torque-transmitting mechanisms. A first of the torque-transmitting mechanisms is selectively engageable to establish a first continuously variable operating mode and a second of the torque-transmitting mechanisms selectively engageable to establish a second continuously variable operating mode and a synchronous shift between the two operating modes is achievable. A method of control is provided in which vehicle operating characteristics are analyzed to identify a target operating state in terms of operating mode and ratio based on the available motor torque and motor power and on maximizing energy efficiency. The transmission is controlled to approach this operating mode as closely as possible and the diverge away from the optimum torque operating with zero net battery use as the battery charge of the battery connected with the motor/generator accumulates or depletes.

Abstract: An electrically variable transmission includes an input member to receive power from an engine about a primary axis; an output member connected to a transfer member for transmitting power to a secondary axis; first and second motor/generators; first and second torque transfer devices; and first and second planetary gear sets each having first, second and third members. The input member is continuously connected to the first member of the first gear set, and the output member is continuously connected to the first member of the second gear set. The first motor/generator is continuously connected to the second member of the first gear set. The second motor/generator is continuously connected with the third member of the first or second gear set. The transfer member is positioned between the first and second motor/generators.

Abstract: A single range, electrically variable transmission (EVT) is provided with a lockup clutch that reduces motor power requirements. When applied, the lockup clutch allows engine torque to be transmitted directly to the output without the necessity of a motor/generator supplying reaction torque. With the lockup clutch applied, the transmission operates with zero electro-mechanical power flow at a fixed mechanical ratio, thus mitigating the power peak which occurs through the motor/generators. Input-split, output-split, and compound-split transmissions are disclosed. A method of operating an EVT with a lockup clutch is also provided.

Abstract: An electromechanical transmission is provided having only a single motor/generator, at least one differential gear set and two torque-transmitting mechanisms. A first of the torque-transmitting mechanisms is selectively engageable to establish a first continuously variable operating mode and a second of the torque-transmitting mechanisms selectively engageable to establish a second continuously variable operating mode and a synchronous shift between the two operating modes is achievable. A method of control is provided in which vehicle operating characteristics are analyzed to identify a target operating state in terms of operating mode and ratio based on the available motor torque and motor power and on maximizing energy efficiency. The transmission is controlled to approach this operating mode as closely as possible and the diverge away from the optimum torque operating with zero net battery use as the battery charge of the battery connected with the motor/generator accumulates or depletes.

Abstract: A two-mode, compound-split, electro-mechanical transmission utilizes an input member for receiving power from an engine, and an output member for delivering power from the transmission. First and second motor/generators are operatively connected to an energy storage device through a control for interchanging electrical power among the storage device, the first motor/generator and the second motor/generator. The transmission employs three planetary gear sets. Each planetary gear arrangement utilizes first, second and third gear members. The transmission also employs five torque-transmitting mechanisms. One of the five torque-transmitting mechanisms is contained within each of the first and second motor/generators.