Abstract: A gas flow controller for use with a gas powered water heater includes a first gas flow valve, and a first gas flow valve actuator assembly connected to the first gas flow valve and configured to hold the first gas flow valve in an open position. The first gas flow valve actuator assembly includes a first electromagnetic actuator, a corrosion resistant material encapsulating the first electromagnetic actuator, a first wire lead connected to the first electromagnetic actuator at a first solder joint, a corrosion resistant material encapsulating the first solder joint, a second wire lead connected to the first electromagnetic actuator at a second solder joint, and a corrosion resistant material encapsulating the second solder joint.

Abstract: A gas flow controller for use with a gas powered water heater includes a first gas flow valve, and a first gas flow valve actuator assembly connected to the first gas flow valve and configured to hold the first gas flow valve in an open position. The first gas flow valve actuator assembly includes a first electromagnetic actuator, a corrosion resistant material encapsulating the first electromagnetic actuator, a first wire lead connected to the first electromagnetic actuator at a first solder joint, a corrosion resistant material encapsulating the first solder joint, a second wire lead connected to the first electromagnetic actuator at a second solder joint, and a corrosion resistant material encapsulating the second solder joint.

Abstract: A gas flow controller for use with a gas powered water heater includes a first gas flow valve, and a first gas flow valve actuator assembly connected to the first gas flow valve and configured to hold the first gas flow valve in an open position. The first gas flow valve actuator assembly includes a first electromagnetic actuator, a corrosion resistant material encapsulating the first electromagnetic actuator, a first wire lead connected to the first electromagnetic actuator at a first solder joint, a corrosion resistant material encapsulating the first solder joint, a second wire lead connected to the first electromagnetic actuator at a second solder joint, and a corrosion resistant material encapsulating the second solder joint.

Abstract: A gas flow controller for use with a gas powered water heater includes a first gas flow valve, and a first gas flow valve actuator assembly connected to the first gas flow valve and configured to hold the first gas flow valve in an open position. The first gas flow valve actuator assembly includes a first electromagnetic actuator, a corrosion resistant material encapsulating the first electromagnetic actuator, a first wire lead connected to the first electromagnetic actuator at a first solder joint, a corrosion resistant material encapsulating the first solder joint, a second wire lead connected to the first electromagnetic actuator at a second solder joint, and a corrosion resistant material encapsulating the second solder joint.

Abstract: A gas flow controller for use in a gas-fired apparatus including a pilot burner and a main burner is provided. The controller includes a housing defining a diaphragm chamber, a pilot valve operable to open and close a first fluid flow path between a gas supply inlet of the gas flow controller and the diaphragm chamber, and a main burner valve operable to open and close a second fluid flow path between the gas supply inlet and the main burner. The main burner valve includes a diaphragm that is disposed within the diaphragm chamber and includes a central portion and an annular outer portion. The outer portion is configured to deflect into engagement with the housing to close a third fluid flow path in response to an over-pressure condition at the gas supply inlet.

Abstract: Gas flow controllers for use in gas fired apparatus including a pilot burner and a main burner are described. A controller includes a pilot valve moveable between a closed position and an open position to provide selective fluid communication between a gas inlet and the pilot burner, a main burner valve providing selective fluid communication between the gas inlet and the main burner, an actuator configured to open the pilot valve, a flow controller valve operable to open and close a fluid flow path between the gas inlet and a back side of the main burner valve upon actuation of the actuator, and a decoupling mechanism. The decoupling mechanism is configured to connect the actuator to the pilot valve and to selectively disconnect the actuator from the pilot valve when the actuator is actuated and a pressure differential across the pilot valve exceeds a threshold pressure limit.

Abstract: A gas flow controller for use in a gas-fired apparatus including a pilot burner and a main burner is provided. The controller includes a housing defining a diaphragm chamber, a pilot valve operable to open and close a first fluid flow path between a gas supply inlet of the gas flow controller and the diaphragm chamber, and a main burner valve operable to open and close a second fluid flow path between the gas supply inlet and the main burner. The main burner valve includes a diaphragm that is disposed within the diaphragm chamber and includes a central portion and an annular outer portion. The outer portion is configured to deflect into engagement with the housing to close a third fluid flow path in response to an over-pressure condition at the gas supply inlet.

Abstract: A gas flow controller for use in a gas fired apparatus includes an actuator, a pilot valve operably connected to the actuator, a main burner valve, and a flow controller valve operably connected to the actuator. The pilot valve is moveable from a closed position to an open position by actuation of the actuator to provide selective fluid communication between a gas inlet and a first fluid chamber. The main burner valve provides selective fluid communication between the first fluid chamber and a main burner outlet. The flow controller valve is moveable from a closed position to an open position by actuation of the actuator to provide selective fluid communication between the gas inlet and a back side of the main burner valve to maintain the main burner valve in a closed position when the pilot valve is in the open position.

Abstract: Gas flow controllers for use in gas fired apparatus including a pilot burner and a main burner are described. A controller includes a pilot valve moveable between a closed position and an open position to provide selective fluid communication between a gas inlet and the pilot burner, a main burner valve providing selective fluid communication between the gas inlet and the main burner, an actuator configured to open the pilot valve, a flow controller valve operable to open and close a fluid flow path between the gas inlet and a back side of the main burner valve upon actuation of the actuator, and a decoupling mechanism. The decoupling mechanism is configured to connect the actuator to the pilot valve and to selectively disconnect the actuator from the pilot valve when the actuator is actuated and a pressure differential across the pilot valve exceeds a threshold pressure limit.

Abstract: A gas flow controller for use in a gas fired apparatus includes an actuator, a pilot valve operably connected to the actuator, a main burner valve, and a flow controller valve operably connected to the actuator. The pilot valve is moveable from a closed position to an open position by actuation of the actuator to provide selective fluid communication between a gas inlet and a first fluid chamber. The main burner valve provides selective fluid communication between the first fluid chamber and a main burner outlet. The flow controller valve is moveable from a closed position to an open position by actuation of the actuator to provide selective fluid communication between the gas inlet and a back side of the main burner valve to maintain the main burner valve in a closed position when the pilot valve is in the open position.

Abstract: Exemplary embodiments are disclosed of valves and controllers for water heaters. Also disclosed are mounting methods for valves and controllers for water heaters. In an exemplary embodiment, a gas valve and controller are mounted to and/or located at a burner door of a water heater.

Abstract: A flow valve that provides for control of a fluid flow rate utilizing a first open position and a second open position. Various embodiments of a flow valve having an inlet, an outlet, and a passageway therebetween are provided that comprise a damper element pivotally arranged within the passageway that is movable between a first position in which fluid flow through the passageway is substantially unaffected by the damper element, and at least a second position in which fluid flow through the passageway is substantially reduced by the damper element. An adjustable stop is further provided for adjustably limiting the movement of the damper element to establish the second position of the damper. A moveable operator is provided for moving the damper element between the first position and second position.

Abstract: A solenoid operated valve is provided that comprises an inlet, an outlet, a valve seat in the flow path between the inlet and the outlet, and a valve member slidably mounted for movement in a direction aligned with but perpendicular to the plane of the valve seat, and a lever having one end in connection with the valve member and a pivotal end that is operable for moving the valve member between its closed and open positions. The solenoid operated valve further comprises a solenoid actuated member having spaced apart first and second surfaces for engaging the pivotal end of the lever to move the valve member between its closed and open position, and a spring for resiliently biasing the solenoid actuated member so that the first surface engages the pivotal end of the lever to move the valve member to a closed position against the valve seat when the solenoid is not energized.