Abstract: A suspension assembly for a heavy-duty vehicle axle/suspension system that includes a geometry that enables components of a brake system to be mounted above and be protected by a beam of the suspension assembly. In an embodiment of the suspension assembly, the beam includes a recessed area that allows a brake actuator to be positioned at least partially within or disposed adjacent the recessed area.

Abstract: An axle/suspension assembly for a heavy-duty vehicle supported by a frame and a hanger includes a beam, an axle, and a bumper. The axle is supported by a first portion of the beam for pivotal movement of the beam relative to the hanger at a pivot joint. The first portion of the beam is located on a first side of the pivot joint. The bumper is fixed to at least one of the frame, the hanger, and a second portion of the beam. The second portion of the beam is located on an opposite second side of the pivot joint. The bumper includes a portion for contacting structure of at least another of the frame, the hanger, and the beam to limit pivotal movement of the axle in one direction.

Abstract: A bushing for use in an axle/suspension system of a heavy-duty vehicle. A beam supports an axle for pivotal movement with a hanger of the heavy-duty vehicle at a pivot connection. A bumper is fixed to the beam and contacts an engagement member of the heavy-duty vehicle to limit the relative pivotal movement of the beam and axle in one direction. A force is applied to the pivot connection in a force application direction that is angularly spaced from horizontal and vertical planes. The pivot connection includes a bushing to connect the beam and the hanger. The bushing includes an elastomeric bushing body with at least one void for decreasing rigidity of the bushing body in a substantially vertical direction. The one void is located in the bushing body angularly spaced from the force application direction. The bushing body is substantially solid along the force application direction.

Abstract: An air spring for an axle/suspension system of a heavy-duty vehicle including a bellows, a mounting bracket, and a retention collar. The mounting bracket is integrated into the heavy-duty vehicle axle/suspension system. The bellows has a bellows chamber and is operatively connected to the mounting bracket by the retention collar.

Abstract: A heavy-duty vehicle brake hardware mounting component that includes an integrated axle vent system and optional air supply line connector. The brake hardware mounting component includes a body with a central opening disposed around and rigidly attached to an axle of the vehicle. An annular groove is formed within the central opening and is in fluid communication with an axle opening. The air supply line connector is attached within an opening formed in the body and extends through the groove and into the axle opening, and enables attachment of and fluid communication between components of a tire inflation system within the axle and an external air source. Pressurized air from within the axle can flow through the axle opening, around the air supply line connector, through the annular groove, through a check valve in fluid communication with the groove, and to atmosphere to relieve air pressure build-up within the axle.

Abstract: An air disc brake system for a heavy-duty vehicle comprising an axle. A spindle is attached to an end portion of the axle. At least a portion of an air disc brake assembly is supported by the spindle. A suspension beam has an axle support portion connectable with the axle. An end portion of the suspension beam is spaced from the axle support portion for attachment with the heavy-duty vehicle. The suspension beam may pivot about the end portion of the suspension beam. An actuator actuates the air disc brake assembly. The actuator has a movable member to actuate the air disc brake assembly. Structure is associated with the suspension beam for supporting at least a portion of the actuator. A surface defines an opening in the suspension beam through which the movable member may extend or that may receive and support a portion of the actuator.

Abstract: An axle/suspension assembly for a heavy-duty vehicle supported by a frame and a hanger includes a beam, an axle, and a bumper. The axle is supported by a first portion of the beam for pivotal movement of the beam relative to the hanger at a pivot joint. The first portion of the beam is located on a first side of the pivot joint. The bumper is fixed to at least one of the frame, the hanger, and a second portion of the beam. The second portion of the beam is located on an opposite second side of the pivot joint. The bumper includes a portion for contacting structure of at least another of the frame, the hanger, and the beam to limit pivotal movement of the axle in one direction.

Abstract: A bushing for use in an axle/suspension system of a heavy-duty vehicle. A beam supports an axle for pivotal movement with a hanger of the heavy-duty vehicle at a pivot connection. A bumper is fixed to the beam and contacts an engagement member of the heavy-duty vehicle to limit the relative pivotal movement of the beam and axle in one direction. A force is applied to the pivot connection in a force application direction that is angularly spaced from horizontal and vertical planes. The pivot connection includes a bushing to connect the beam and the hanger. The bushing includes an elastomeric bushing body with at least one void for decreasing rigidity of the bushing body in a substantially vertical direction. The one void is located in the bushing body angularly spaced from the force application direction. The bushing body is substantially solid along the force application direction.

Abstract: A suspension assembly for a heavy-duty vehicle axle/suspension system that includes a geometry that enables components of a brake system to be mounted above and be protected by a beam of the suspension assembly. In an embodiment of the suspension assembly, the beam includes a recessed area that allows a brake actuator to be positioned at least partially within or disposed adjacent the recessed area.

Abstract: An air actuated brake system for use on a heavy-duty vehicle having a frame. Each of a first pair of air actuated brake assemblies is mounted to a first axle supported by the frame. Each of a second pair of air actuated brake assemblies is mounted to a second axle supported by the frame. A source of pressurized air is provided. Valve structure is in fluid communication with the source of pressurized air. The valve structure is located substantially central relative to each of the air actuated brake assemblies. Conduits of substantially equal length and/or volume fluidly connect the valve structure with the first pair of air actuated brake assemblies and with the second pair of air actuated brake assemblies to actuate the air actuated brake assemblies at substantially the same time.

Abstract: A beam for a suspension assembly of a heavy-duty vehicle axle/suspension system that includes reduced wall and/or plate thickness and a recessed area to reduce the overall weight of the beam. The structure of the beam enables an air spring to be mounted directly on the beam without additional air spring mounting components.

Abstract: A heavy-duty vehicle brake hardware mounting component that includes an integrated axle vent system and optional air supply line connector. The brake hardware mounting component includes a body with a central opening disposed around and rigidly attached to an axle of the vehicle. An annular groove is formed within the central opening and is in fluid communication with an axle opening. The air supply line connector is attached within an opening formed in the body and extends through the groove and into the axle opening, and enables attachment of and fluid communication between components of a tire inflation system within the axle and an external air source. Pressurized air from within the axle can flow through the axle opening, around the air supply line connector, through the annular groove, through a check valve in fluid communication with the groove, and to atmosphere to relieve air pressure build-up within the axle.

Abstract: An air disc brake system for a heavy-duty vehicle comprising an axle. A spindle is attached to an end portion of the axle. At least a portion of an air disc brake assembly is supported by the spindle. A suspension beam has an axle support portion connectable with the axle. An end portion of the suspension beam is spaced from the axle support portion for attachment with the heavy-duty vehicle. The suspension beam may pivot about the end portion of the suspension beam. An actuator actuates the air disc brake assembly. The actuator has a movable member to actuate the air disc brake assembly. Structure is associated with the suspension beam for supporting at least a portion of the actuator. A surface defines an opening in the suspension beam through which the movable member may extend or that may receive and support a portion of the actuator.

Abstract: An axle spindle and wheel end assembly includes a precision-formed axle spindle, wheel hub, and axle spindle nut. The axle spindle is formed with parallel inboard and outboard bearing surfaces, a shoulder that is perpendicular to the inboard and outboard bearing surfaces, and threads for a spindle nut that are aligned with the inboard and outboard bearing surfaces. The wheel hub is formed with inboard and outboard bearing surfaces that are in parallel alignment with one another, and bearing axial stop surfaces that are perpendicular to the wheel hub bearing surfaces. The spindle nut is formed with threads on its inner periphery and a flat inboard surface that is perpendicular to the threads. The axle spindle, wheel hub, and spindle nut cooperate to enable an axle spindle nut assembly to consistently provide a light preload on a bearing cone and spacer group of the wheel end assembly.

Abstract: An axle spindle and wheel end assembly includes a precision-formed axle spindle, wheel hub, and axle spindle nut. The axle spindle is formed with parallel inboard and outboard bearing surfaces, a shoulder that is perpendicular to the inboard and outboard bearing surfaces, and threads for a spindle nut that are aligned with the inboard and outboard bearing surfaces. The wheel hub is formed with inboard and outboard bearing surfaces that are in parallel alignment with one another, and bearing axial stop surfaces that are perpendicular to the wheel hub bearing surfaces. The spindle nut is formed with threads on its inner periphery and a flat inboard surface that is perpendicular to the threads. The axle spindle, wheel hub, and spindle nut cooperate to enable an axle spindle nut assembly to consistently provide a light preload on a bearing cone and spacer group of the wheel end assembly.

Abstract: An axle spindle and wheel end assembly includes a precision-formed axle spindle, wheel hub, and axle spindle nut. The axle spindle is formed with parallel inboard and outboard bearing surfaces, a shoulder that is perpendicular to the inboard and outboard bearing surfaces, and threads for a spindle nut that are aligned with the inboard and outboard bearing surfaces. The wheel hub is formed with inboard and outboard bearing surfaces that are in parallel alignment with one another, and bearing axial stop surfaces that are perpendicular to the wheel hub bearing surfaces. The spindle nut is formed with threads on its inner periphery and a flat inboard surface that is perpendicular to the threads. The axle spindle, wheel hub, and spindle nut cooperate to enable an axle spindle nut assembly to consistently provide a light preload on a bearing cone and spacer group of the wheel end assembly.

Abstract: An air-ride beam-type axle/suspension system for a heavy-duty vehicle with a gross axle weight rating of greater than 23,000 lbs./axle includes a pair of transversely spaced beams. Each one of the beams includes inboard and outboard sidewalls. A large diameter axle extends between and is rigidly connected to the beams via a pair of axle-to-beam connections. Each one of the axle-to-beam connections includes a sleeve having an increased thickness rigidly connected to the axle and the beam. Each sleeve is formed with at least a front and a rear window located between the beam sidewalls. The inboard and/or outboard edges of the sleeve windows are spaced relatively far from the beam sidewalls. The sleeve windows are asymmetrically angled with respect to the horizontal centerline of the axle at design ride height. The axle/suspension system reduces weight while maintaining desired stiffness and durability of the axle/suspension system.

Abstract: An air-ride beam-type axle/suspension system for a heavy-duty vehicle with a gross axle weight rating of greater than 23,000 lbs./axle includes a pair of transversely spaced beams. Each one of the beams includes inboard and outboard sidewalls. A large diameter axle extends between and is rigidly connected to the beams via a pair of axle-to-beam connections. Each one of the axle-to-beam connections includes a sleeve having an increased thickness rigidly connected to the axle and the beam. Each sleeve is formed with at least a front and a rear window located between the beam sidewalls. The inboard and/or outboard edges of the sleeve windows are spaced relatively far from the beam sidewalls. The sleeve windows are asymmetrically angled with respect to the horizontal centerline of the axle at design ride height. The axle/suspension system reduces weight while maintaining desired stiffness and durability of the axle/suspension system.

Abstract: An axle spindle nut assembly secures a wheel end assembly on an axle spindle. The wheel end assembly includes outboard and inboard outboard bearings that are immovably mounted on the axle spindle, and a wheel hub which is rotatably mounting on the bearings. The spindle nut assembly includes a nut that threads onto an outboard end of the axle spindle, and is tightened against the outboard bearing to a selected torque level. The nut includes an outboard surface that is formed with a plurality of features. A washer is formed with a tab that engages a keyway of the axle spindle outboardly of the nut, and with a plurality of mating features that mechanically engage the features formed in the outboard surface of the nut to prevent substantial rotation of the nut after the nut has been tightened to the selected torque level.

Abstract: An axle spindle and wheel end assembly includes a precision-formed axle spindle, wheel hub, and axle spindle nut. The axle spindle is formed with parallel inboard and outboard bearing surfaces, a shoulder that is perpendicular to the inboard and outboard bearing surfaces, and threads for a spindle nut that are aligned with the inboard and outboard bearing surfaces. The wheel hub is formed with inboard and outboard bearing surfaces that are in parallel alignment with one another, and bearing axial stop surfaces that are perpendicular to the wheel hub bearing surfaces. The spindle nut is formed with threads on its inner periphery and a flat inboard surface that is perpendicular to the threads. The axle spindle, wheel hub, and spindle nut cooperate to enable an axle spindle nut assembly to consistently provide a light preload on a bearing cone and spacer group of the wheel end assembly.