Abstract: A face mask including a base model of a mask body having a front side and a back side and defining an interior. The back side includes a face opening within which a portion of a user face including a nose and mouth can be inserted and encompassed. The face opening is defined by a perimeter and is modified to substantially correspond to contours of the user face based on scan of topographical facial features of the user face. The face mask is manufactured from a thermoplastic elastomer (TPE) using an Additive Manufacturing (AM) system.

Abstract: A method for making an article for application to the human body. Data from measurement of pressures across an area of a person's body is obtained, which is then corresponded to a two-dimensional pressure map of a model of an article for application to that body area and identifying pressure-point locations and a pressure value for identified pressure-point location within the pressure map. Each different pressure value has a compression unit structure corresponding to that pressure value. The article is formed by generating the assigned respective structures in an integrated one-piece construct through layerwise build up in an additive manufacture system, where the build up includes a process that forms a joinder in an interface between adjacent contiguous structures which differ in geometry from one another so as to bond those contiguous structures together across the interface.

Abstract: A face mask including a base model of a mask body having a front side and a back side and defining an interior. The back side includes a face opening within which a portion of a user face including a nose and mouth can be inserted and encompassed. The face opening is defined by a perimeter and is modified to substantially correspond to contours of the user face based on scan of topographical facial features of the user face.