Abstract: A method for manufacturing a conductor that includes extruding insulation around a conductive wire. The insulation should be extruded directly onto and around the conductive wire. The insulating material includes a first medium impact grade polypropylene copolymer, a second medium impact grade polypropylene copolymer, and another polyolefin, where the first medium impact grade polypropylene copolymer has a melt flow index that is greater than the second medium impact grade polypropylene copolymer melt flow index. The insulation material can also include at least one flame retardant.

Abstract: The present invention relates to a flat-type communication cable for carrying frequencies in excess of 4 Mhz. The cable has a plurality of longitudinally extending conductor passageways positioned side-by-side and preferably at least four passageways such that there are two end longitudinal passageways and a plurality of side-by-side intermediate passageways. Each passageway has a longitudinally extending opening which opens to an adjacent passageway. There are twisted pair conductors loosely located in each of the passageways with not more than one twisted pair conductor being in each passageway. Each twisted pair conductor has a cross-sectional envelope area less than a cross-sectional envelope area of the passageway in which the twisted pair is contained.

Abstract: An insulated conductor and the flame retardant insulation composition used in plenum cables. The insulation composition includes as a polyolefin blend from about 50 to 85 parts by weight of polypropylene, 10 to about 40 parts by weight of a very low density polyethylene and from about 5 to about 20 parts by weight of a high and/or low density polyethylene. To one hundred parts by weight of the polyolefin blend there is about 6 to about 20 parts by weight of a chlorinated flame retardant, from about 4 to about 12 parts by weight of a flame retardant intumescent, from about 20 to 60 parts by weight of a non-halogen flame retardant, from about 0.2 to about 1.0 parts by weight of hindered phenolic stabilizer; and from about 0.1 to about 0.4 parts by weight of additional stabilizers. One of the non-halogen flame retardants in the polyolefin composition, may be zinc borate which triggers polymer and flame retardant decomposition when the polyolefin composition is exposed to an igniting flame.

Abstract: A flame retarded composition for wire insulations that includes a polyethylene blend having a high density polyethylene, in an amount from about 50 to about 95 parts per hundred, and a very low density polyethylene, in an amount from about 5 to about 50 parts per hundred, a primary brominated flame retardant, in an amount from about 30 to about 40 parts per hundred, a secondary chlorinated flame retardant, in an amount from about 5 to about 15 parts per hundred, a first flame retarding synergist, in an amount from about 12 to 20 parts per hundred, a second flame retarding synergist, in an amount from about 7 to about 11 parts per hundred, a first hindered phenolic stabilizer, in an amount from about 0.05 to about 0.30 parts per hundred, and a second hundred phenolic stabilizer, in an amount from about 0 to about 0.30 parts per hundred, a polypropylene polymer in an amount from 2 to 10 parts per hundred.