Abstract: A method of forming a cushioning pad includes placing a component formed of polyurethane foam onto a first web of polyethylene foam. A second web of polyethylene foam is then placed over the component to sandwich the component. Heat and pressure is applied to the sandwich, which flattens the component and forms a seam between the first web and the second web encircling the component. If an unsealed cushioning pad is to be formed, a hollow needle is inserted into one of the first web or the second web. Air passes through the hollow needle and into the component, which absorbs the air and expands. Later, the needle is removed. If a sealed cushioning pad is to be formed, an insertion point of the hollow needle is in the seam, between the first web and the second web. After the component absorbs air and expands, the needle is removed and the insertion point of the hollow needle is re-seamed.

Abstract: A method of forming a cushioning pad includes placing a component formed of polyurethane foam onto a first web of polyethylene foam. A second web of polyethylene foam is then placed over the component to sandwich the component. Heat and pressure is applied to the sandwich, which flattens the component and forms a seam between the first web and the second web encircling the component. If an unsealed cushioning pad is to be formed, a hollow needle is inserted into one of the first web or the second web. Air passes through the hollow needle and into the component, which absorbs the air and expands. Later, the needle is removed. If a sealed cushioning pad is to be formed, an insertion point of the hollow needle is in the seam, between the first web and the second web. After the component absorbs air and expands, the needle is removed and the insertion point of the hollow needle is re-seamed.

Abstract: Body protectors, particularly an articulated shock absorbing vest for use in the equestrian sports. The vest is characterized by its capability of absorbing traumatic impact and crush, while not interferring with movement of the equestrian rider's torso and arms. The vest includes a back panel and two adjoining side panels conformed to fit the human torso. Each panel includes a plurality of shock absorbing cellular foam ribs independently and movably supported in skeletal array. A protective spinal sheath is supported upon the back panel.

Abstract: Equestrian saddle pads, especially adapted for energy or impact absorption, so as to save the horse. The saddle pad is characterized by a pair of side flaps hinged along a common axially extending top edge alignable with the vertabra of a horse such that each side flap extends over the top sides of the horse. An inner pocket is conformed in each side flap so as to contain an impact absorbing foam core. The foam core includes a center of open cell foam, enclosed by inner and outer layers of closed cell foam. The open cell center provides an impact absorbing air system. The inner and outer layers of closed cell foam contribute to energy absorption and, also, enable the pad to mold to each horse's individual conformation, thereby eliminating pressure points that cause soreness.