Patents by Inventor Duraisamy Muthusamy

Duraisamy Muthusamy has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11485693
    Abstract: The invention provides a start-up method for a process for the preparation of glycols from a starting material comprising one or more saccharides in the presence of hydrogen and a catalyst system comprising one or more retro-aldol catalysts comprising tungsten and one or more catalytic species suitable for hydrogenation in a reactor, said method comprising introducing the one or more retro-aldol catalysts to the reactor whilst also in the presence of one or more agents suitable to suppress tungsten precipitation.
    Type: Grant
    Filed: September 10, 2019
    Date of Patent: November 1, 2022
    Assignee: SHELL USA, INC.
    Inventors: Dionysius Jacobus Maria De Vlieger, Pieter Huizenga, Munro Mackay, Lucas Petrus Simon Keyzer, Duraisamy Muthusamy
  • Publication number: 20220048838
    Abstract: The invention provides a start-up method for a process for the preparation of glycols from a starting material comprising one or more saccharides in the presence of hydrogen and a catalyst system comprising one or more retro-aldol catalysts comprising tungsten and one or more catalytic species suitable for hydrogenation in a reactor, said method comprising introducing the one or more retro-aldol catalysts to the reactor whilst also in the presence of one or more agents suitable to suppress tungsten precipitation
    Type: Application
    Filed: September 10, 2019
    Publication date: February 17, 2022
    Inventors: Dionysius Jacobus Maria DE VLIEGER, Pieter HUIZENGA, Munro MACKAY, Lucas Petrus Simon KEYZER, Duraisamy MUTHUSAMY
  • Publication number: 20220033331
    Abstract: The invention provides a shut down method for a process for the preparation of glycols from a starting material comprising one or more saccharides in the presence 5 of hydrogen and a catalyst system comprising one or more retro-aldol catalysts comprising tungsten and one or more catalytic species suitable for hydrogenation in a reactor, said method comprising removing the one or more retro-aldol catalysts from the reactor whilst also in the presence of one or more agents suitable to suppress tungsten precipitation.
    Type: Application
    Filed: September 10, 2019
    Publication date: February 3, 2022
    Inventors: Dionysius Jacobus Maria DE VLIEGER, Pieter HUIZENGA, Munro MACKAY, Lucas Petrus Simon KEYZER, Duraisamy MUTHUSAMY
  • Patent number: 10752567
    Abstract: Implementations of the disclosed subject matter provide methods for producing ethylene glycol from a carbohydrate feed which may include conditioning a heterogeneous hydrogenation catalyst by treatment with a protic acid resulting in an acid-conditioned heterogeneous hydrogenation catalyst. Next, in a reactor under hydrogenation conditions, the carbohydrate feed may be contacted with a bi-functional catalyst system comprising the acid-conditioned heterogeneous hydrogenation catalyst, and a soluble retro-Aldol catalyst. An intermediate product stream may be obtained from the reactor including ethylene glycol.
    Type: Grant
    Filed: September 28, 2017
    Date of Patent: August 25, 2020
    Assignee: Shell Oil Company
    Inventors: Duraisamy Muthusamy, Viet Quoc Nguyen
  • Patent number: 10654782
    Abstract: Implementations of the disclosed subject matter provide methods for producing ethylene glycol from a carbohydrate feed may include contacting, in a first reactor under hydrogenation conditions, the carbohydrate feed with a bi-functional catalyst system. The bi-functional catalyst system may include a heterogeneous hydrogenation catalyst, and a soluble retro-Aldol catalyst. The carbohydrate feed may include a concentration of carbohydrate, in the total solution entering the first reactor, of 5-40 wt % in a solvent. An intermediate product stream may be obtained from the first reactor including ethylene glycol. The hydrogenation conditions may include a temperature in the range of from 180-250° C.
    Type: Grant
    Filed: October 18, 2016
    Date of Patent: May 19, 2020
    Assignee: Shell Oil Company
    Inventors: Duraisamy Muthusamy, Viet Quoc Nguyen, Pieter Huizenga
  • Publication number: 20200109098
    Abstract: Methods for producing ethylene glycol from a carbohydrate feed which may include preparing a feed solution including the carbohydrate feed, a soluble retro-Aldol catalyst, and an acid. The feed solution may be contacted, in a reactor under hydrogenation conditions, with a heterogeneous hydrogenation catalyst. A product stream including ethylene glycol may be obtained from the reactor.
    Type: Application
    Filed: December 18, 2017
    Publication date: April 9, 2020
    Inventor: Duraisamy MUTHUSAMY
  • Patent number: 10519086
    Abstract: Implementations of the disclosed subject matter provide a process for producing ethylene glycol from a carbohydrate feed. The process may include contacting, in a reactor under hydrogenation conditions, the carbohydrate feed with a bi-functional catalyst system which may include a heterogeneous hydrogenation catalyst including a magnetically active metal, and a soluble retro-Aldol catalyst including tungstate. A liquid effluent stream may be obtained from the reactor and may include hydrogenation catalyst particles and tungsten oxide precipitate particles. The hydrogenation catalyst particles may be magnetically separated from the tungsten oxide precipitate particles in the liquid effluent stream using a magnet in a separation vessel. The separated hydrogenation catalyst particles may be retained in a separation zone in the separation vessel and may be subsequently removed from the separation zone.
    Type: Grant
    Filed: August 30, 2017
    Date of Patent: December 31, 2019
    Assignee: SHELL OIL COMPANY
    Inventors: Duraisamy Muthusamy, Viet Quoc Nguyen
  • Patent number: 10450255
    Abstract: A process for the preparation of glycols from a saccharide-containing feedstock comprising the steps of: (a) preparing a reaction mixture in a reactor vessel comprising the saccharide-containing feedstock, a solvent, a catalyst component with retro-aldol catalytic capabilities and a first hydrogenation catalyst comprising an element selected from groups 8, 9 and 10 of the periodic table; (b) supplying hydrogen gas to the reaction mixture in the reactor vessel; (c) monitoring the activity of the first hydrogenation catalyst; (d) preparing a second hydrogenation catalyst by contacting in a reactor a catalyst precursor comprising one or more elements selected from chromium and groups 8, 9, 10 and 11 of the periodic table with hydrazine to convert the catalyst precursor into the second hydrogenation catalyst; (e) when the hydrogenation activity declines, supplying the second hydrogenation catalyst to the reactor vessel to supplement the declined hydrogenation activity in the reactor vessel.
    Type: Grant
    Filed: September 27, 2016
    Date of Patent: October 22, 2019
    Assignee: SHELL OIL COMPANY
    Inventor: Duraisamy Muthusamy
  • Publication number: 20190256446
    Abstract: Implementations of the disclosed subject matter provide methods for producing ethylene glycol from a carbohydrate feed which may include conditioning a heterogeneous hydrogenation catalyst by treatment with a protic acid resulting in an acid-conditioned heterogeneous hydrogenation catalyst. Next, in a reactor under hydrogenation conditions, the carbohydrate feed may be contacted with a bi-functional catalyst system comprising the acid-conditioned heterogeneous hydrogenation catalyst, and a soluble retro-Aldol catalyst. An intermediate product stream may be obtained from the reactor including ethylene glycol.
    Type: Application
    Filed: September 28, 2017
    Publication date: August 22, 2019
    Inventors: Duraisamy MUTHUSAMY, Viet Quoc NGUYEN
  • Publication number: 20190185398
    Abstract: Implementations of the disclosed subject matter provide a process for producing ethylene glycol from a carbohydrate feed. The process may include contacting, in a reactor under hydrogenation conditions, the carbohydrate feed with a bifunctional catalyst system which may include a heterogeneous hydrogenation catalyst including a magnetically active metal, and a soluble retro-Aldol catalyst including tungstate. A liquid effluent stream may be obtained from the reactor and may include hydrogenation catalyst particles and tungsten oxide precipitate particles. The hydrogenation catalyst particles may be magnetically separated from the tungsten oxide precipitate particles in the liquid effluent stream using a magnet in a separation vessel. The separated hydrogenation catalyst particles may be retained in a separation zone in the separation vessel and may be subsequently removed from the separation zone.
    Type: Application
    Filed: August 30, 2017
    Publication date: June 20, 2019
    Inventors: Duraisamy MUTHUSAMY, Viet Quoc NGUYEN
  • Patent number: 10294181
    Abstract: The invention provides a continuous process for the preparation of ethylene glycol and 1, 2-propylene glycol from starting material comprising one or more saccharides, said process being carried out in a reactor system comprising a reactor vessel equipped with an external recycle loop and said process comprising the steps of: i) providing the starting material in a solvent, via an inlet, to the external recycle loop and contacting it therein with a retro-aldol catalyst composition to provide an intermediate stream; ii) then contacting said intermediate stream with hydrogen in the presence of a hydrogenation catalyst composition in the reactor vessel; iii) withdrawing a product stream comprising glycols from the reactor vessel; iv) providing a portion of said product stream, via an outlet, for separation and purification of the glycols contained therein; and v) recycling the remainder of said product stream via the external recycle loop.
    Type: Grant
    Filed: December 7, 2016
    Date of Patent: May 21, 2019
    Assignee: SHELL OIL COMPANY
    Inventors: Leslie Andrew Chewter, Jean Paul Andre Marie Joseph Ghislain Lange, Duraisamy Muthusamy, Timothy Michael Nisbet, Evert Van Der Heide, Pieter Huizenga
  • Publication number: 20190062243
    Abstract: Implementations of the disclosed subject matter provide methods for producing ethylene glycol from a carbohydrate feed may include contacting, in a first reactor under hydrogenation conditions, the carbohydrate feed with a bi-functional catalyst system. The bi-functional catalyst system may include a heterogeneous hydrogenation catalyst, and a soluble retro-Aldol catalyst. The carbohydrate feed may include a concentration of carbohydrate, in the total solution entering the first reactor, of 5-40 wt % in a solvent. An intermediate product stream may be obtained from the first reactor including ethylene glycol. The hydrogenation conditions may include a temperature in the range of from 180-250° C.
    Type: Application
    Filed: October 16, 2016
    Publication date: February 28, 2019
    Inventors: Duraisamy MUTHUSAMY, Viet Quoc NGUYEN, Pieter HUIZENGA
  • Publication number: 20180362424
    Abstract: The invention provides a continuous process for the preparation of ethylene glycol and 1, 2-propylene glycol from starting material comprising one or more saccharides, said process being carried out in a reactor system comprising a reactor vessel equipped with an external recycle loop and said process comprising the steps of: i) providing the starting material in a solvent, via an inlet, to the external recycle loop and contacting it therein with a retro-aldol catalyst composition to provide an intermediate stream; ii) then contacting said intermediate stream with hydrogen in the presence of a hydrogenation catalyst composition in the reactor vessel; iii) withdrawing a product stream comprising glycols from the reactor vessel; iv) providing a portion of said product stream, via an outlet, for separation and purification of the glycols contained therein; and v) recycling the remainder of said product stream via the external recycle loop.
    Type: Application
    Filed: December 7, 2016
    Publication date: December 20, 2018
    Inventors: Leslie Andrew CHEWTER, Jean Paul Andre Marie Joseph Ghislain LANGE, Duraisamy MUTHUSAMY, Timothy Michael NISBET, Evert VAN DER HEIDE, Pieter HUIZENGA
  • Publication number: 20180297920
    Abstract: A process for the production of glycols is provided, the process comprising contacting a saccharide-containing feedstock with hydrogen in the presence of a catalyst composition and a solvent, wherein the solvent comprises water and at least 25% by weight, based on the total weight of the solvent, of one or more alcohols selected from a C1 to C6 alcohol, a C1 to C6 polyalcohol, and a combination thereof.
    Type: Application
    Filed: October 18, 2016
    Publication date: October 18, 2018
    Inventors: Duraisamy MUTHUSAMY, Viet Quoc NGUYEN
  • Publication number: 20180282249
    Abstract: A process for the preparation of glycols from a saccharide-containing feedstock comprising the steps of: (a) preparing a reaction mixture in a reactor vessel comprising the saccharide-containing feedstock, a solvent, a catalyst component with retro-aldol catalytic capabilities and a first hydrogenation catalyst comprising an element selected from groups 8, 9 and 10 of the periodic table; (b) supplying hydrogen gas to the reaction mixture in the reactor vessel; (c) monitoring the activity of the first hydrogenation catalyst; (d) preparing a second hydrogenation catalyst by contacting in a reactor a catalyst precursor comprising one or more elements selected from chromium and groups 8, 9, 10 and 11 of the periodic table with hydrazine to convert the catalyst precursor into the second hydrogenation catalyst; (e) when the hydrogenation activity declines, supplying the second hydrogenation catalyst to the reactor vessel to supplement the declined hydrogenation activity in the reactor vessel.
    Type: Application
    Filed: September 27, 2016
    Publication date: October 4, 2018
    Inventor: Duraisamy MUTHUSAMY
  • Publication number: 20180272319
    Abstract: A process for the preparation of an unsupported hydrogenation catalyst wherein a catalyst precursor comprising one or more cations selected from a group consisting of chromium and groups 8, 9, 10 and 11 of the periodic table is contacted in a reactor with hydrazine to convert the catalyst precursor into the unsupported hydrogenation catalyst.
    Type: Application
    Filed: September 27, 2016
    Publication date: September 27, 2018
    Inventor: Duraisamy MUTHUSAMY
  • Patent number: 8536393
    Abstract: The present invention provides an integrated process for producing aromatic hydrocarbons and/or C4+ non-aromatic hydrocarbons from low molecular weight alkanes, which includes contacting the low molecular weight alkanes with a halogen and coupling the monohaloalkanes to form aromatic hydrocarbons and/or C4+ non-aromatic hydrocarbons.
    Type: Grant
    Filed: May 11, 2010
    Date of Patent: September 17, 2013
    Assignee: Shell Oil Company
    Inventors: Wayne Errol Evans, Glenn Charles Komplin, Duraisamy Muthusamy
  • Publication number: 20120053381
    Abstract: The present invention provides an integrated process for producing aromatic hydrocarbons and/or C4+ non-aromatic hydrocarbons from low molecular weight alkanes, which includes contacting the low molecular weight alkanes with a halogen and coupling the monohaloalkanes to form aromatic hydrocarbons and/or C4+ non-aromatic hydrocarbons.
    Type: Application
    Filed: May 11, 2010
    Publication date: March 1, 2012
    Inventors: Wayne Errol Evans, Glenn Charles Komplin, Duraisamy Muthusamy
  • Patent number: 5583263
    Abstract: A multistep process for producing amyl ketones is provided. In the process, a methyl ketone is reacted with butyraldehyde to form a C.sub.7 aldol condensation product which is then dehydrated to form an olefinic ketone and hydrogenated to form an amyl ketone. The process is suitable for coproduction along with the production of MIBK and yields products with a high selectivity.
    Type: Grant
    Filed: August 30, 1995
    Date of Patent: December 10, 1996
    Assignee: Shell Oil Company
    Inventors: Duraisamy Muthusamy, Chia-Chung Wang, Richard D. Swain, David B. Litzen, William R. Pledger
  • Patent number: 5118889
    Abstract: The present disclosure is directed to upgrading to commercially useful products heavy ends by-products formed during the manufacture of allyl chloride. These heavy ends by-products are upgraded by first reacting the by-products with an alcohol in the presence of a base and subsequently pyrolyzing the resultant ethers to produce a mixture of allyl chloride and a carbonyl compound. This process improves the overall yield of the allyl chloride and forms commercially useful carbonyl compounds.
    Type: Grant
    Filed: October 21, 1991
    Date of Patent: June 2, 1992
    Assignee: Shell Oil Company
    Inventor: Duraisamy Muthusamy