Abstract: A cigarette filter subassembly is manufactured from a filter member having absorbent material encased within an outer cover. A plunger is passed axially through the absorbent material such that a pointed leading end of the plunger displaces the absorbent material radially outwardly against the cover to form a liner of compressed absorbent material along the cover's inside surface. An inner surface of the liner surrounds a hollow axial opening which is to receive absorbent members and capsules inserted axially therein. The capsules are adapted to be broken by a smoker to release an additive material which modifies characteristics of tobacco smoke. An outer cylindrical surface of the plunger optionally carries a transferable binder material that becomes smeared onto the inner surface of the liner to form thereon a coating which is impermeable to the additive material released from the capsule.

Abstract: An apparatus for dispensing charges of high OV moist smokeless tobacco (MST) includes a rotary metering device. The rotary metering device includes a lower disk, a metering disk, a plurality of cavities in the metering disk; and at least one vacuum housing located around the periphery of the lower disk and in communication with the plurality of cavities. A vacuum is applied to the cavities to aid in the filling of the cavities and an air discharge mechanism ejects a charge of the MST from each cavity at a discharge station.

Abstract: A cigarette filter subassembly is manufactured from a filter member having absorbent material encased within an outer cover. A plunger is passed axially through the absorbent material such that a pointed leading end of the plunger displaces the absorbent material radially outwardly against the cover to form a liner of compressed absorbent material along the cover's inside surface. An inner surface of the liner surrounds a hollow axial opening which is to receive absorbent members and capsules inserted axially therein. The capsules are adapted to be broken by a smoker to release an additive material which modifies characteristics of tobacco smoke. An outer cylindrical surface of the plunger optionally carries a transferable binder material that becomes smeared onto the inner surface of the liner to form thereon a coating which is impermeable to the additive material released from the capsule.

Abstract: An apparatus for the formation of machine-made tobacco rods for use in the production of smoking articles, such as cigars, from tobacco comprising a tacky material. The apparatus includes a pair of transfer and compression belts for receiving and compressing the stream of tobacco, the transfer and compression; a pair of squeeze bars for compressing the tobacco in a direction perpendicular to the pair of transfer and compression belts, the pair of squeeze bars produced from a material comprising a poly(aryl ether ketone); a tongue for receiving the compressed tobacco, the tongue produced from a material comprising a poly(aryl ether ketone); and a folder for folding a wrapper material around the compressed tobacco so as to form a continuous rod of tobacco, the wrapper material provided from a source of wrapper material, the folder produced from a material comprising a poly(aryl ether ketone).

Abstract: An apparatus for dispensing charges of high OV moist smokeless tobacco (MST) includes a rotary metering device. The rotary metering device includes a lower disk, a metering disk, a plurality of cavities in the metering disk; and at least one vacuum housing located around the periphery of the lower disk and in communication with the plurality of cavities. A vacuum is applied to the cavities to aid in the filling of the cavities and an air discharge mechanism ejects a charge of the MST from each cavity at a discharge station.

Abstract: An air accelerator dosing tube for a form/fill/seal machine used to package fine cut tobacco material includes an axially-adjustable annular venturi communicating with the particulate material passage. A lining of polyether ether ketone optionally covers surfaces exposed to the particulate material. A metering assembly for delivering predetermined quanitites of particulate material at predetermined time intervals may also be fabricated from polyether ether ketone. Each dosing tube is adapted for calibration by adjustment of the annular venturi to produce a predetermined force at a predetermined stand-off distance. In operation, consistent simultaneous operation of multiple dosing tubes, each of which has been calibrated, gives substantially uniform deposit of particulate material in pouch-type packages. The particulate material may include finely cut tobacco in addition to humectants, flavorants, and other tacky substances.

Abstract: A bead feeder serially delivering beads to a downstream location comprises a bead supply wheel connected to rotate about a vertical axis. The bead supply wheel includes a bead supply bowl and a plurality of radially and outwardly extending bead passageway connected to rotate with the bowl and dimensioned to receive a single line of beads. A plurality of openings in the bead supply bowl is spaced around a lower portion thereof with the openings in alignment with the radially and outwardly extending passageways each of which has an outer exit end. A metering plate is connected to rotate about the same vertical axis as the bead supply wheel, and metering plate has a plurality of equally spaced apart openings directly below the outer ends of the passageways for receiving the lowermost beads in the passageways.

Abstract: A filter component for a smoking article includes an upstream segment of filter material, a downstream segment of filter material in a spaced apart relation to the upstream segment of filter material so as to define a cavity therebetween, and a flavor bead disposed in the cavity. The flavor bead has an outer diameter, which is at least 75% of the spaced apart relation of the upstream segment of filter material and the downstream segment of filter material. The outer diameter of the flavor bead does not exceed an outer diameter of either the upstream or downstream segments of filter material.

Abstract: An apparatus and methods for producing at extremely high production speeds small pouches filled with tobacco or other granular, powdered or solid content. An endless web substrate, with or without flavor film thereon, is formed into a tubular shape with a longitudinal seam. The tube is cut to individual lengths, and a procession of tubes is crimp-closed at one end, filled and crimp-closed at the other end to complete pouch production. During production, the seams formed at the crimped ends of the pouch are parallel to one another and the longitudinal seam of the pouch is midway between the sides of the pouch and orthogonal to the seams formed at the crimped ends of the pouch.

Abstract: A liquid dispenser system for use with an apparatus for forming and filling pouched products, the system comprising a first fluid dispenser shoe, the first fluid dispenser shoe comprising an inlet bore for placing in fluid communication with a source of liquid to be dispensed; at least one liquid dispensing manifold in fluid communication with the inlet bore; and a plurality of exit orifices positioned along the at least one liquid dispensing manifold for dispensing the liquid on an outer surface of the pouched product, wherein the first fluid dispenser shoe is positioned downstream of the apparatus for forming and filling pouched products and adjacent a stream of pouched products as they exit the apparatus..

Abstract: An apparatus for accurately dosing moist smokeless tobacco includes a dosing assembly and a dosing air source. The dosing assembly defines a loading chamber and a dosing chamber for containing a quantity of moist smokeless tobacco material. The dosing assembly also includes a discharge opening communicating with the dosing chamber. The dosing air source communicates with the dosing chamber and is operable to deliver compressed air to the dosing assembly so as to move moist smokeless tobacco material from the dosing chamber to the discharge opening. A method of pouching moist smokeless tobacco includes placing a predetermined quantity of moist smokeless tobacco in a dosing chamber having a predetermined volume, and ejecting the predetermined quantity of moist smokeless tobacco to pouching apparatus using compressed air.

Abstract: A pouch product includes a pouch wrapper formed of a web having a longitudinal integrated fin and lap seal. The pouch wrapper contains a filling material including tobacco or non-tobacco material and optional additives. The longitudinal integrated fin and lap seal is formed on a forming collar incorporated in a pouching apparatus.

Abstract: An apparatus for dispensing charges of high OV moist smokeless tobacco (MST) includes a rotary metering device. The rotary metering device includes a lower disk, a metering disk, a plurality of cavities in the metering disk; and at least one vacuum housing located around the periphery of the lower disk and in communication with the plurality of cavities. A vacuum is applied to the cavities to aid in the filling of the cavities and an air discharge mechanism ejects a charge of the MST from each cavity at a discharge station.

Abstract: An apparatus for use in the formation and filling of a pouched product.

Abstract: A cigarette filter subassembly is manufactured from a filter member having absorbent material encased within an outer cover. A plunger is passed axially through the absorbent material such that a pointed leading end of the plunger displaces the absorbent material radially outwardly against the cover to form a liner of compressed absorbent material along the cover's inside surface. An inner surface of the liner surrounds a hollow axial opening which is to receive absorbent members and capsules inserted axially therein. The capsules are adapted to be broken by a smoker to release an additive material which modifies characteristics of tobacco smoke. An outer cylindrical surface of the plunger optionally carries a transferable binder material that becomes smeared onto the inner surface of the liner to form thereon a coating which is impermeable to the additive material released from the capsule.

Abstract: A bead feeder serially delivering beads to a downstream location comprises a bead supply wheel connected to rotate about a vertical axis. The bead supply wheel includes a bead supply bowl and a plurality of radially and outwardly extending bead passageway connected to rotate with the bowl and dimensioned to receive a single line of beads. A plurality of openings in the bead supply bowl is spaced around a lower portion thereof with the openings in alignment with the radially and outwardly extending passageways each of which has an outer exit end. A metering plate is connected to rotate about the same vertical axis as the bead supply wheel, and metering plate has a plurality of equally spaced apart openings directly below the outer ends of the passageways for receiving the lowermost beads in the passageways.