Abstract: A method of forming a wrapped article, comprising the steps of: forming a continuous stream of material such as an agricultural product; moving the continuous stream of material along an elongated path; compressing the continuous stream of material to reduce the cross-sectional area thereof until a predetermined cross-sectional dimension is achieved; drawing the compressed continuous stream of material through a rod-forming arrangement, the rod-forming arrangement having a non-contact displacement transducer associated therewith; folding at least one web longitudinally around the compressed continuous stream of material to form a continuous rod of material; and detecting variations in rod density within the rod-forming arrangement from a signal obtained from the non-contact displacement transducer.

Abstract: A spacing drum comprising: a segment receiving drum section capable of receiving a predetermined number of segments per revolution of the drum from a procession of segments approaching the segment receiving drum section at a segment-feed spacing and a segment-feed speed; a segment releasing drum section capable of releasing the predetermined number of segments at a segment-release spacing and a segment-release speed; and a radial profile flight comprising a continuous arc segment extending across at least portions of the segment receiving drum section and the segment releasing drum section. Associated methods are also provided, including method of changing pitch along a spacing drum progressively with a radial profile flight.

Abstract: A spacing drum comprising: a segment receiving drum section capable of receiving a predetermined number of segments per revolution of the drum from a procession of segments approaching the segment receiving drum section at a segment-feed spacing and a segment-feed speed; a segment releasing drum section capable of releasing the predetermined number of segments at a segment-release spacing and a segment-release speed; and a radial profile flight comprising a continuous arc segment extending across at least portions of the segment receiving drum section and the segment releasing drum section. Associated methods are also provided, including method of changing pitch along a spacing drum progressively with a radial profile flight.

Abstract: An apparatus for the formation of machine-made tobacco rods for use in the production of smoking articles, such as cigars, from tobacco comprising a tacky material. The apparatus includes a pair of transfer and compression belts for receiving and compressing the stream of tobacco, the transfer and compression; a pair of squeeze bars for compressing the tobacco in a direction perpendicular to the pair of transfer and compression belts, the pair of squeeze bars produced from a material comprising a poly(aryl ether ketone); a tongue for receiving the compressed tobacco, the tongue produced from a material comprising a poly(aryl ether ketone); and a folder for folding a wrapper material around the compressed tobacco so as to form a continuous rod of tobacco, the wrapper material provided from a source of wrapper material, the folder produced from a material comprising a poly(aryl ether ketone).

Abstract: A method of forming a wrapped article, comprising the steps of: forming a continuous stream of material such as an agricultural product; moving the continuous stream of material along an elongated path; compressing the continuous stream of material to reduce the cross-sectional area thereof until a predetermined cross-sectional dimension is achieved; drawing the compressed continuous stream of material through a rod-forming arrangement, the rod-forming arrangement having a non-contact displacement transducer associated therewith; folding at least one web longitudinally around the compressed continuous stream of material to form a continuous rod of material; and detecting variations in rod density within the rod-forming arrangement from a signal obtained from the non-contact displacement transducer.

Abstract: A system and method for manufacturing a filter includes a filamentary material delivery apparatus, a support structure for supporting a continuous stream of filamentary material, and a particle distribution apparatus. The particle distribution apparatus includes an apertured distribution belt positioned above the support structure and in communication with an outlet of a particle storing hopper. The belt defines a plurality of spaced openings through which particles are distributed onto the continuous stream of filamentary material to form a particle-bearing stream of filamentary material.

Abstract: A method of forming a wrapped article, comprising the steps of: forming a continuous stream of material such as an agricultural product; moving the continuous stream of material along an elongated path; compressing the continuous stream of material to reduce the cross-sectional area thereof until a predetermined cross-sectional dimension is achieved; drawing the compressed continuous stream of material through a rod-forming arrangement, the rod-forming arrangement having a non-contact displacement transducer associated therewith; folding at least one web longitudinally around the compressed continuous stream of material to form a continuous rod of material; and detecting variations in rod density within the rod-forming arrangement from a signal obtained from the non-contact displacement transducer.

Abstract: An apparatus for the formation of machine-made tobacco rods for use in the production of cigars. The apparatus includes a lower conveyor belt and an upper compression belt for receiving and compressing the stream of tobacco, the lower conveyor belt and upper compression belt driven by a plurality of pulleys; a pair of squeeze bars for compressing the tobacco in a direction perpendicular to the pair of transfer and compression belts, the pair of squeeze bars coated with a poly-condensated silicone or a polymeric silazane finish; a tongue for receiving the compressed tobacco, the tongue coated with a poly-condensated silicone or a polymeric silazane finish; and a short folder for folding a wrapper material around the compressed tobacco so as to form a continuous rod of tobacco for use in the production of cigars, the short folder coated with a poly-condensated silicone or a polymeric silazane finish.