Abstract: The present invention include tire treads and methods of forming a retreaded tire, which includes the steps of providing an annular tire carcass configured for receiving a tread and providing a plurality of tread components each comprising an independent structure. The plurality of tread components are then assembled to form a tire tread, the tire tread having a thickness extending between a top side configured to engage a ground surface during tire operation and a bottom side configured for attachment to an annular tire carcass configured for receiving the tire tread. The assembled tread is bonded to the tire carcass to form a retreaded tire, the tire tread being arranged along an outer circumference of the annular tire carcass with a bonding layer between the tire tread and the tire carcass, where bonding layer includes an uncured elastomeric material being cured during the step of bonding.

Abstract: The present invention includes methods for forming a retreaded tire. Steps include providing an annular tire carcass and providing a plurality of tread components each comprising an independent structure, which are assembled to form an assembled tire tread. The tread is subsequently bonded to the tire carcass to form a retreaded tire, the tire tread being arranged along an outer circumference of the annular tire carcass with a bonding layer between the tire tread and the tire carcass, the bonding layer comprising an uncured elastomeric material being cured during the step of bonding. The tire tread is assembled such that a bottom side of the tire tread is in removable attachment atop a base retention structure for subsequent application to the tire carcass.

Abstract: The invention comprises a tire tread, and tire, and a method of forming a tire having the tire tread. Particular embodiments of the tire tread comprise a tread thickness bounded by a top side and a bottom side and opposing lateral sides and a groove extending into the tread thickness from the tread top side and terminating within a thickness of the tread at a groove bottom, the groove having a width defined by a pair of opposing sides and the groove bottom being spaced from the bottom side of the tread by an undertread thickness. Such tire tread further includes a plurality of strengthening members forming protrusions extending into the groove from the groove bottom and from at least one side of the pair of opposing groove sides, the plurality of strengthening members being arranged along a length of the groove.

Abstract: A tread for bonding to a tire carcass to form a retreaded tire having a length, a width, a top side and a bottom side. The tread also includes a central portion and a pair of wing portions extending laterally from the central portions. The top sides of each wing portion include one or more discontinuities having a longitudinal component and configured to resist deflection when subjected to a force from the bottom side and to deflect downwardly when subjected to a force from the top side. In particular embodiments, the one or more discontinuities are arranged within each wing portion are arranged within a thickened portion of each wing portion.

Abstract: Particular embodiments of the invention comprise multi-wear layer tire treads for retreaded tires and methods of forming retreaded tires. In particular embodiments, a multi-wear layer tire tread includes a thickness bounded depth wise by a ground-engaging top side and a bottom side, the thickness extending laterally between opposing side edges and longitudinally in a lengthwise direction of the tread. Such tire tread may further include a removable tread portion recessed from the top side to form a subsequent wear layer, the removable tread portion extending into the tread thickness from the bottom side and terminating a distance below the top side, the removable portion having a width arranged between opposing interior surfaces of the tread recessed below the top side.

Abstract: The present invention comprises methods and apparatus for preparing a tread for application to a tire carcass by abrading a bottom side of the tread. In particular, the tread has a thickness extending depthwise between a top side and a bottom side of the tread. The tread thickness extends in a longitudinal direction and in a lateral direction between opposing sides of the tread. The tread further includes a void extending within the tread thickness and an extension of the tread extending across a width of the void and as a portion protruding outwardly from the tread bottom side by a distance. Such methods include stretching the tread such that the width of the tread void increases and the distance by which the extension protrudes from the bottom side decreases. Such methods further include abrading the bottom side of the tread.

Abstract: The invention comprises a tire tread, and tire, and a method of forming a tire having the tire tread. Particular embodiments of the tire tread have a tread thickness bounded by a top side and a bottom side, and a groove extending into the tread thickness from the top side and terminating within the tread thickness at a groove bottom. A thickness of the tread extends from the groove bottom to a protruding portion of the bottom side of the tread below the groove bottom such that portions of the bottom side adjacent the protruding portion are recessed within the tread thickness. Such tire tread further includes a plurality of strengthening members forming protrusions extending into the groove from the groove bottom and from at least one side of the pair of opposing groove sides, the plurality of strengthening members being arranged along a length of the groove.

Abstract: The present invention concerns tire treads having projecting features comprising wear indicators, stone ejectors, and/or noise suppressors arranged within voids submerged below the top, outer side of a tread. Particular embodiments of the invention provide a tire tread having a submerged void extending into to the tread thickness from the bottom side of the tread to a terminal location spaced below the tread top side, the top side forming a ground-engaging side of the tread. Such embodiments further include a plurality of projecting features arranged within the submerged void below the terminal location of the submerged void, the plurality of projecting features being further arranged in a spaced arrangement along a length of the submerged void, each of the plurality of projecting features extending partially across a width of the submerged void, which may comprise a groove, for example. The invention includes methods of forming the tread and a treaded tire.

Abstract: The present invention includes an improved tire tread having recessed lateral grooves, and a tire having the same. Particular embodiments of the tread include a tread thickness bounded depthwise by a top side configured to engage a ground surface during tire operation and a bottom side configured to attach to a tire carcass, the thickness extending laterally between a first side edge and a second side edge and longitudinally in a lengthwise direction of the tread. The tread further includes a longitudinal groove in fluid communication with the top side or the bottom side of the tread thickness and a lateral groove in fluid communication with the bottom side of the tread thickness extending from the first side edge intersecting the longitudinal groove forming a vent passageway extending from the longitudinal groove and to the first side edge. The invention includes methods of forming such treads and molds there for.

Abstract: Particular embodiments of the present invention comprise methods for retreading a tire and a retreaded tire formed by such methods. Such methods include assembling a retreaded tire by: applying a bonding layer along an outer side of a pre-existing tread layer of a tire carcass and within the one or more voids arranged within the pre-existing tread layer and applying a new, uncured tread layer along an outer side of the bonding layer. Such methods further include arranging an annular mold about the outer side of the tread of the assembled retreaded tire such that one or more void molding elements are arranged to terminate overtop and adjacent one of the one or more voids arranged within the pre-existing tread layer outer side. Such methods further include molding the new tread layer to the tire carcass according to hot retreading operations.

Abstract: Particular embodiments of the present invention include multi-wear layer treads having variable depth grooves for retreaded tires, retreaded tires, and methods of forming retreaded tires. In particular embodiments, such multi-wear layer tire treads include a thickness bounded depthwise by a top side configured to engage a ground surface during tire operation and a bottom side configured for attachment to a tire carcass, the thickness extending laterally between opposing side edges and longitudinally in a lengthwise direction of the tread. Such tread may further include a top groove extending a variable depth into the tread thickness from the top side, the top groove having a groove bottom that varies depthwise within the tread thickness to form multiple wear layers. In other embodiments, top grooves may or may not be variable depth grooves, while the tread further include a bottom groove extending a variable depth into the tread thickness from the bottom side.

Abstract: Embodiments of the invention include methods and apparatus for constraining a tread in a desired arrangement about a tire carcass during retreading operations. Such methods include the steps of providing a annular tire carcass configured for receiving a tread. Such methods also include the step of arranging a tread annularly about the precured tire carcass in a desired position to form an assembled retreaded tire. Such methods further include the step of arranging a retread curing membrane about an outer side of the tread, the curing membrane including an interior surface arranged to engage the outer side of the tread and including one or more protrusions extending from the membrane interior surface and into a void of the outer side of the tread. In other embodiments, a separate insert containing protrusions is arranged between a curing membrane and a tire tread for retread curing operations.

Abstract: A retread tire and methods for its manufacture, the retread tire having a precured tread band bonded to a prepared bonding surface of a base portion of the tire. The precured tread band includes a back face bonded to the prepared bonding surface of the base portion of the tire and a tread groove bottom portion that extends below the back face of the tread band. The tread groove bottom portion may optionally include a void portion of the tread groove and may include the bottom wall of the tread groove and/or just the side walls of the bottom portion of the tread groove. Also included may be a base groove formed in the base portion of the tire and open to the prepared bonding surface of the tire, wherein the tread groove bottom of the tread groove is embedded within the base groove.

Abstract: Particular embodiments of the invention include methods and apparatus for deforming a tire sidewall. Such methods include the step of providing a tire having at least one sidewall connected to a corresponding bead. A further step includes constraining at least one of the sidewall and bead from moving laterally toward the other. Yet another step of such methods includes engaging the sidewall with an inclined member. Another step of such methods includes moving at lest one of the sidewall and bead in a lateral direction away from the other until the sidewall is laterally deformed into a laterally deformed configuration.

Abstract: The present inventions includes methods and apparatus for preparing a portion of a tire for repair, the methods having steps that include forming an edge along an opening within the tire, the edge extending between an interior and an exterior surface of the tire and including one or more tire reinforcement endings, the edge being formed to include an alternating arrangement of tire reinforcement endings. Particular embodiments of the present invention includes methods of preparing a portion of a tire for repair, the method having steps that include forming an edge within an opening of a tire, said edge extending between an interior and exterior tire surface and including one or more reinforcement endings of the tire; and, applying a wrap about the edge to substantially cover the one or more tire reinforcement endings.

Abstract: Embodiments include retreaded tires having a precured tread band bonded to a prepared bonding surface of a base portion of the tire, the tread band including a primary groove having a top open to a ground contacting front face of the tread band and a secondary groove having a bottom open to a back face of the tread band, the back face bonded to the prepared bonding surface, wherein the groove top of the secondary groove is higher than a groove bottom of the primary groove so that the secondary groove top is opened to the ground contacting front face of the tread band prior to disappearance by wear of the primary groove. A base groove may be formed in the base portion of the tire and open to the prepared bonding surface of the tire, wherein the secondary groove bottom opens in fluid communication with the base groove.

Abstract: Methods of repairing tire portions have steps that include removing at least part of the damaged portion of the tire to form an aperture or opening through the tire; forming one or more grooves in the tire adjacent to and extending from the aperture; placing at least one repair reinforcement within each of the one or more grooves; placing a patch on the tire to cover the aperture and each repair reinforcement; and, applying material to fill the remainder of the opening.

Abstract: Included are tread bands for use on retreaded tires and methods for retreading a tire using such tread bands. Embodiments of such tread bands include a primary groove having a top opening that is open to a ground contacting front face of the tread band and a secondary groove having a bottom opening that is open to a back face of the tread band. The groove top of the secondary groove is higher than a groove bottom of the primary groove so that the secondary groove top is opened to the ground contacting front face of the tread band prior to disappearance by wear of the primary groove. Particular embodiments may also further include an overflow reservoir having a reservoir opening that is open to the back face of the tread band, the reservoir opening being positioned adjacent to an edge of the secondary groove bottom opening.

Abstract: Embodiments include a retreaded tire having a precured tread band bonded to a prepared bonding surface of a base portion of the tire. The precured tread band may include a tread groove having a bottom and a top, the top of the groove open to a ground contacting front face of the tread band, the precured tread band further comprising a back face, the back face bonded to a prepared bonding surface of a base portion of the tire. A base groove may be formed in the base portion of the tire and open to the prepared bonding surface of the tire, wherein the tread groove bottom is aligned over a length of the base groove. In some embodiments, the tread groove bottom may be open to the base groove over at least 50% or the entire length of the base groove.

Abstract: Embodiments include methods for retreading a tire, which include providing a tire carcass for retreading, the tire carcass having a pre-existing tread layer including one or more voids extending into the tread layer thickness from an outer side. A bonding layer is applied along an outer side of the pre-existing tread layer, the bonding layer substantially filling the voids arranged along the outer side of the pre-existing tread layer to provide an outer surface for receiving the pre-cured bonding layer. A pre-cured tread layer is applied along an outer side of the bonding layer such that the bonding layer is arranged between the pre-cured tread layer and the pre-existing tread layer. The pre-cured tread layer is bonded to the tire carcass to form a retreaded tire having are treaded tire tread. Grooves are then formed in the retreaded tire tread along a ground-engaging, outer side of the retreaded tire tread.