Patents by Inventor Edmar Saul Marcheze

Edmar Saul Marcheze has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 6786949
    Abstract: Self-reducing agglomerates are provided for use in the production of metal. The agglomerates comprise a mixture of iron oxide containing particles and particles of a reducing agent bonded by use of a pre-gel. The agglomerates are produced by a method and apparatus that provides for mixing and curing thereof. The agglomerates may then be used for reduction thereof for the production of iron.
    Type: Grant
    Filed: March 20, 2001
    Date of Patent: September 7, 2004
    Assignee: Startec Iron, LLC
    Inventor: Edmar Saul Marcheze
  • Patent number: 6692688
    Abstract: A modular apparatus for the production of molten metal by self reduction of agglomerates of metal oxide or of prereduced metal, which may be iron. The apparatus includes a plurality of connected cells of identical size and construction. Each apparatus is connected to equipment for supplying the agglomerates for reduction or melting and refining within a reduction chamber or melting chamber, respectively, of each cell.
    Type: Grant
    Filed: March 20, 2001
    Date of Patent: February 17, 2004
    Assignee: Startec Iron, LLC
    Inventors: Marcos de Albuquerque Contrucci, Pedro Henrique Carpinetti Costa, Edmar Saul Marcheze
  • Patent number: 6565623
    Abstract: The present invention refers to a method and an equipment for curing and drying self-reducing agglomerates containing cement as a binder in the presence of saturated vapor at a temperature from about 70 to about 110° C. and under atmospheric pressure. The treatment is performed in one single equipment.
    Type: Grant
    Filed: March 20, 2001
    Date of Patent: May 20, 2003
    Assignee: Startec Iron LLC
    Inventors: Marcos de Albuquerque Contrucci, Edmar Saul Marcheze
  • Patent number: 6517603
    Abstract: A method for reducing metal oxides in a shaft furnace. A charge of metal oxide and a reductant is reacted in the furnace to produce a primary metal of the metal oxide and an additional secondary metal. The temperature of the off gas from the reaction is controlled to prevent condensing of the secondary metal so that it remains in the off gas for separation therefrom.
    Type: Grant
    Filed: March 20, 2001
    Date of Patent: February 11, 2003
    Assignee: Startec Iron LLC
    Inventors: Marcos de Albuquerque Contrucci, Pedro Henrique Carpinetti Costa, Edmar Saul Marcheze
  • Publication number: 20020170388
    Abstract: Self-reducing agglomerates are provided for use in the production of metal. The agglomerates comprise a mixture of iron oxide containing particles and particles of a reducing agent bonded by use of a pre-gel. The agglomerates are produced by a method and apparatus that provides for mixing and curing thereof. The agglomerates may then be used for reduction thereof for the production of iron.
    Type: Application
    Filed: March 20, 2001
    Publication date: November 21, 2002
    Inventor: Edmar Saul Marcheze
  • Publication number: 20020166414
    Abstract: The present invention refers to a method and an equipment for curing and drying self-reducing agglomerates containing cement as a binder in the presence of saturated vapor at a temperature from about 70 to about 110° C. and under atmospheric pressure. The treatment is performed in one single equipment.
    Type: Application
    Filed: March 20, 2001
    Publication date: November 14, 2002
    Inventors: Marcos de Albuquerque Contrucci, Edmar Saul Marcheze
  • Publication number: 20020134199
    Abstract: A method for reducing metal oxides in a shaft furnace. A charge of metal oxide and a reductant is reacted in the furnace to produce a primary metal of the metal oxide and an additional secondary metal. The temperature of the off gas from the reaction is controlled to prevent condensing of the secondary metal so that it remains in the off gas for separation therefrom.
    Type: Application
    Filed: March 20, 2001
    Publication date: September 26, 2002
    Inventors: Marcos de Albuquerque Contrucci, Pedro Henrique Carpinetti Costa, Edmar Saul Marcheze
  • Publication number: 20020135109
    Abstract: A modular apparatus for the production of molten metal by self reduction of agglomerates of metal oxide or of prereduced metal, which may be iron. The apparatus includes a plurality of connected cells of identical size and construction. Each apparatus is connected to equipment for supplying the agglomerates for reduction or melting and refining within a reduction chamber or melting chamber, respectively, of each cell.
    Type: Application
    Filed: March 20, 2001
    Publication date: September 26, 2002
    Inventors: Marcos de Albuquerque Contrucci, Pedro Henrique Carpinetti Costa, Edmar Saul Marcheze
  • Patent number: 6391086
    Abstract: The present invention refers to a method for using electric steel plant slag, ground and/or in particles of less than 6 mm, in self-reducing agglomerates, in the form of pellets or briquettes, as a fluxing material and as a secondary source of iron, in sufficient amounts to adjust the binary basicity of the final slag (ratio of CaO/SiO2) of the reduction/melting process to values equal or greater than 1.1. This application enables a reject that is difficult to discard to be transformed into a secondary source of iron and a final slag having adequate characteristics to be used in the concrete and asphalt paving industries.
    Type: Grant
    Filed: March 20, 2001
    Date of Patent: May 21, 2002
    Assignee: Northstar Steel Co.
    Inventors: Marcos de Albuquerque Contrucci, Edmar Saul Marcheze