Abstract: A piston and method of construction is provided. The piston includes a top part fixed to a bottom part. The top part has an uppermost surface with annular inner and outer upper joining surfaces depending therefrom. The bottom part has a pair of pin bosses with pin bores aligned with one another along a pin bore axis; a pair of upwardly extending annular inner and outer lower joining surfaces and a combustion bowl wall. Inner and outer weld joints fix the inner and outer upper and lower joining surfaces to one another. An annular cooling gallery is formed laterally between the upper and lower joining surfaces. The inner weld joint joining the top part to the bottom part is located within the combustion bowl wall and configured to minimized the compression height of the piston.

Abstract: A piston and method of construction is provided. The piston includes a top part fixed to a bottom part. The top part has an uppermost surface with annular inner and outer upper joining surfaces depending therefrom. The bottom part has a pair of pin bosses with pin bores aligned with one another along a pin bore axis; a pair of upwardly extending annular inner and outer lower joining surfaces and a combustion bowl wall. Inner and outer weld joints fix the inner and outer upper and lower joining surfaces to one another. An annular cooling gallery is formed laterally between the upper and lower joining surfaces. The inner weld joint joining the top part to the bottom part is located within the combustion bowl wall and configured to minimized the compression height of the piston.

Abstract: A piston and method of construction is provided. The piston includes a top part fixed to a bottom part. The top part has an uppermost surface with annular inner and outer upper joining surfaces depending therefrom. The bottom part has a pair of pin bosses with pin bores aligned with one another along a pin bore axis; a pair of upwardly extending annular inner and outer lower joining surfaces and a combustion bowl wall. Inner and outer weld joints fix the inner and outer upper and lower joining surfaces to one another. An annular cooling gallery is formed laterally between the upper and lower joining surfaces. The inner weld joint joining the top part to the bottom part is located within the combustion bowl wall and configured to minimized the compression height of the piston.

Abstract: A piston and method is provided that inhibits the potential catastrophic damage to an internal combustion engine, thereby reducing the risk of costly damage to the engine. The piston includes a piston body having an upper combustion surface separated from an internal cooling chamber by a wall. The a pocket extends into the upper combustion surface to a closed bottom surface of the wall. A tubular member is disposed in the pocket. The tubular member extends upwardly from the upper surface. Should a valve head drop from its normal operating position, the valve head impacts the tubular member and forms a blow-by through passage extending from the upper combustion surface into the cooling chamber.

Abstract: A piston and method of construction is provided. The piston includes a top part and a bottom part fixed to one another. The bottom part includes a pair of pin bosses providing a pair of laterally spaced pin bores aligned with one another along a pin bore axis. A friction weld joint bonds the top part to the bottom part. The top part and/or the lower part has an annular ring groove configured for receipt of a piston ring, wherein the ring groove has a thermally hardened surface formed by a hardened region of the heat affected zone.

Abstract: A piston and method of construction is provided. The piston includes a top part fixed to a bottom part. The top part has an uppermost surface with annular inner and outer upper joining surfaces depending therefrom. The bottom part has a pair of pin bosses with pin bores aligned with one another along a pin bore axis; a pair of upwardly extending annular inner and outer lower joining surfaces and a combustion bowl wall. Inner and outer weld joints fix the inner and outer upper and lower joining surfaces to one another. An annular cooling gallery is formed laterally between the upper and lower joining surfaces. The inner weld joint joining the top part to the bottom part is located within the combustion bowl wall and configured to minimized the compression height of the piston.

Abstract: A piston and method is provided that inhibits the potential catastrophic damage to an internal combustion engine, thereby reducing the risk of costly damage to the engine. The piston includes a piston body having an upper combustion surface separated from an internal cooling chamber by a wall. The a pocket extends into the upper combustion surface to a closed bottom surface of the wall. A tubular member is disposed in the pocket. The tubular member extends upwardly from the upper surface. Should a valve head drop from its normal operating position, the valve head impacts the tubular member and forms a blow-by through passage extending from the upper combustion surface into the cooling chamber.

Abstract: A piston for diesel engines includes a piston body having a closed oil gallery and a pair of pin bosses with axially aligned pin bores. The inner faces of the pin bosses are separated from one another by an intervening space between the pin bosses for receiving the upper end of a connecting rod, which has associated outer faces adjacent the inner faces of the pin bosses. Oil passages extend from the gallery and open to the inner faces of the pin bosses for providing direct lubrication to the inner faces.

Abstract: A piston for diesel engines includes a piston body having a closed oil gallery and a pair of pin bosses with axially aligned pin bores. The inner faces of the pin bosses are separated from one another by an intervening space between the pin bosses for receiving the upper end of a connecting rod, which has associated outer faces adjacent the inner faces of the pin bosses. Oil passages extend from the gallery and open to the inner faces of the pin bosses for providing direct lubrication to the inner faces.

Abstract: A piston for diesel engines includes a piston body formed with a closed oil gallery and a pair of pin bosses having axially aligned pin bores whose surfaces are spaced from one another about their circumference across an intervening gap between the pin bosses. The pin bore surfaces are each formed with a recess which extends in the axial direction of the pin bores across the full width of each of the pin bore surfaces. An oil passage leads from the gallery to each of the recesses and feeds the recesses with lubricating oil from the gallery. The recesses act as retention basins or reservoirs which collect and supply the pin bore surfaces with lubricating oil during the fall cycle of the piston.

Abstract: A closed gallery piston includes a piston body having a closed gallery for cooling oil defined in part by a bottom wall and outer wall of the piston body. At least one oil hole is formed in the bottom wall to accommodate a flow of cooling oil within the gallery. The bottom wall is locally thickened in the area bordering the oil hole with an oil hole boss to reinforce the bottom wall in the vicinity of the oil hole. The oil hole boss preferably joins with the outer wall to provide added structural integrity to the piston body at the juncture between the outer wall and bottom wall near the oil hole.