Patents by Inventor Edward E. Ball

Edward E. Ball has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9834638
    Abstract: The present invention provides a process for producing a rigid polyisocyanurate foam involving reacting at an isocyanate index of from about 175 to about 400, a polyisocyanate with at least one natural-oil polyol containing at least about 35 wt. %, based on the weight of the polyol, of natural oil, having a hydroxyl number from about 175 to about 375 and a hydroxyl functionality of about 2.0 to about 2.8, in the presence of a blowing agent and optionally, in the presence of one or more of surfactants, flame retardants, pigments, catalysts and fillers, wherein the resulting foam has a renewable biobased content of at least 8% by weight. The foams provided by the inventive process possess properties similar to foams produced from petroleum-derived materials and may find use in wall or roof insulation systems. The high biobased content (>8%) may allow wall or roof insulation systems containing these foams to be considered for the U.S. Government's preferred procurement program.
    Type: Grant
    Filed: June 4, 2008
    Date of Patent: December 5, 2017
    Assignee: Covestro LLC
    Inventors: David F. Sounik, Steven L. Schilling, Don S. Wardius, Edward E. Ball
  • Patent number: 8097660
    Abstract: Rigid closed-cell polyurethane foams with low k-factors are produced by reacting an organic polyisocyanate with an amine-based polyether polyol and a polyester polyol in the presence of a catalyst and a hydrofluorocarbon blowing agent, preferably, HFC-245fa. It is preferred that no water be added to the reaction mixture.
    Type: Grant
    Filed: August 31, 2006
    Date of Patent: January 17, 2012
    Assignee: Bayer MaterialScience LLC
    Inventors: V. Michael Mautino, Steven L. Schilling, Edward E. Ball
  • Publication number: 20090306236
    Abstract: The present invention provides a process for producing a rigid polyisocyanurate foam involving reacting at an isocyanate index of from about 175 to about 400, a polyisocyanate with at least one natural-oil polyol containing at least about 35 wt. %, based on the weight of the polyol, of natural oil, having a hydroxyl number from about 175 to about 375 and a hydroxyl functionality of about 2.0 to about 2.8, in the presence of a blowing agent and optionally, in the presence of one or more of surfactants, flame retardants, pigments, catalysts and fillers, wherein the resulting foam has a renewable biobased content of at least 8% by weight. The foams provided by the inventive process possess properties similar to foams produced from petroleum-derived materials and may find use in wall or roof insulation systems. The high biobased content (>8%) may allow wall or roof insulation systems containing these foams to be considered for the U.S. Government's preferred procurement program.
    Type: Application
    Filed: June 4, 2008
    Publication date: December 10, 2009
    Applicant: BAYER MATERIAL SCIENCE LLC
    Inventors: DAVID F. SOUNIK, Steven L. Schilling, Don S. Wardius, Edward E. Ball
  • Patent number: 7619014
    Abstract: A rigid polyurethane foam having lose density without an increased k-factor can be produced by adding small amounts of butyl alcohol to a polyurethane composition containing an isocyanate, at least one polyol, a catalyst and a gaseous blowing agent.
    Type: Grant
    Filed: May 23, 2002
    Date of Patent: November 17, 2009
    Assignee: Bayer MaterialScience LLC
    Inventors: Steven L. Schilling, Edward E. Ball
  • Publication number: 20080058436
    Abstract: Rigid closed-cell polyurethane foams with low k-factors are produced by reacting an organic polyisocyanate with an amine-based polyether polyol and a polyester polyol in the presence of a catalyst and a hydrofluorocarbon blowing agent, preferably, HFC-245fa. It is preferred that no water be added to the reaction mixture.
    Type: Application
    Filed: August 31, 2006
    Publication date: March 6, 2008
    Inventors: V. Michael Mautino, Steven L. Schilling, Edward E. Ball
  • Patent number: 6846850
    Abstract: In the process of the present invention, an organic polyisocyanate is reacted with a sorbitol-based polyether polyol having a number average molecular weight of from about 400 to about 1500, in the presence of a pentafluoropropane blowing agent, and a catalyst.
    Type: Grant
    Filed: January 22, 2003
    Date of Patent: January 25, 2005
    Assignee: Bayer MaterialScience LLC
    Inventors: Steven L. Schilling, Edward E. Ball, Kevin J. Elsken
  • Publication number: 20040143027
    Abstract: In the process of the present invention, an organic polyisocyanate is reacted with a sorbitol-based polyether polyol having a number average molecular weight of from about 400 to about 1500, in the presence of a pentafluoropropane blowing agent, and a catalyst.
    Type: Application
    Filed: January 22, 2003
    Publication date: July 22, 2004
    Inventors: Steven L. Schilling, Edward E. Ball, Kevin J. Elsken
  • Publication number: 20040097604
    Abstract: Rigid foams having improved insulation properties are made by reacting a polyisocyanate with an isocyanate-reactive material in the presence of a blowing agent mixture composed of from about 5 to about 50 parts by weight of HFC-134a and from about 50 to about 95 parts by weight of HFC-245fa.
    Type: Application
    Filed: November 15, 2002
    Publication date: May 20, 2004
    Inventors: Steven L. Schilling, Herman P. Doerge, Edward E. Ball
  • Publication number: 20040082675
    Abstract: Rigid foams having good insulation properties are made by reacting a polyisocyanate with an isocyanate-reactive material in the presence of a blowing agent mixture composed of from about 1 to 70% by weight of a low boiling hydrogen containing chlorofluorocarbon, such as chlorodifluoromethane (HCFC-22) and from 30 to 99% by weight of a C2-C5 polyfluoroalkane, such as 1,1,1,3,3-pentafluoropropane (HFC-245fa).
    Type: Application
    Filed: October 28, 2002
    Publication date: April 29, 2004
    Inventors: Steven L. Schilling, Edward E. Ball
  • Publication number: 20030220409
    Abstract: A rigid polyurethane foam having lose density without an increased k-factor can be produced by adding small amounts of butyl alcohol to a polyurethane composition containing an isocyanate, at least one polyol, a catalyst and a gaseous blowing agent.
    Type: Application
    Filed: May 23, 2002
    Publication date: November 27, 2003
    Inventors: Steven L. Schilling, Edward E. Ball
  • Patent number: 6617368
    Abstract: This invention relates to a process for the preparation of an isotropic rigid foam comprising the step of reacting: (A) an organic polyisocyanate component selected from the group consisting of: (1) a polymethylene poly(phenylisocyanate) and (2) an NCO-terminated prepolymer, and comprising the reaction product of: (a) a polyester comprising the reaction product of (i) pure ortho-phthalic acid or phthalic anhydride and (ii) a glycol and (b) a polymethylene poly(phenylisocyanate); with (B) an isocyanate-reactive component comprising: (1) a liquid OH-terminated prepolymer having a viscosity of more than about 100,000 mPa·s at 25° C.
    Type: Grant
    Filed: November 13, 2001
    Date of Patent: September 9, 2003
    Assignee: Bayer Corporation
    Inventors: David D. Steppan, Alan D. Bushmire, Edward E. Ball
  • Publication number: 20030134923
    Abstract: This invention relates to a process for the preparation of an isotropic rigid foam comprising the step of reacting: (A) an organic polyisocyanate component selected from the group consisting of: (1) a polymethylene poly(phenylisocyanate) and (2) an NCO-terminated prepolymer, and comprising the reaction product of: (a) a polyester comprising the reaction product of (i) pure ortho-phthalic acid or phthalic anhydride and (ii) a glycol and (b) a polymethylene poly(phenylisocyanate); with (B) an isocyanate-reactive component comprising: (1) a liquid OH-terminated prepolymer having a viscosity of more than about 100,000 mPa.s at 25° C.
    Type: Application
    Filed: November 13, 2001
    Publication date: July 17, 2003
    Inventors: David D. Steppan, Alan D. Bushmire, Edward E. Ball
  • Publication number: 20020120026
    Abstract: A co-initiated polyether polyol is produced by suspending a solid polyhydroxyl compound in an amine-initiated polyol, heating the suspension and alkoxylating the heated suspension. These co-initiated polyether polyols are particularly useful for the production of polyurethanes.
    Type: Application
    Filed: December 20, 2000
    Publication date: August 29, 2002
    Inventors: Steven L. Schilling, Herman P. Doerge, Edward E. Ball, Keith J. Headley
  • Patent number: 6423759
    Abstract: A co-initiated polyether polyol is produced by suspending a solid polyhydroxyl compound in an amine-initiated polyol, heating the suspension and alkoxylating the heated suspension. These co-initiated polyether polyols are particularly useful for the production of polyurethanes.
    Type: Grant
    Filed: December 20, 2000
    Date of Patent: July 23, 2002
    Assignee: Bayer Corporation
    Inventors: Steven L. Schilling, Herman P. Doerge, Edward E. Ball, Keith J. Headley
  • Patent number: 6354224
    Abstract: A conveyor switch for a conveyor track comprising a tubular linear induction motor as the switch drive. A switch tongue is adapted to be pivoted between first and second positions on the conveyor track and has a driving arm extending from one end thereof. The switch drive is operatively connected to the driving arm for driving the switch tongue, wherein the switch tongue is adapted to direct a moving conveyor component between first and second paths of travel on the conveyor track. Various means are provided to account for the linear movement of the switch drive in relation to the arcuate movement of the switch tongue. The switch assembly is especially adapted for switches in power and free conveyor systems.
    Type: Grant
    Filed: May 5, 2000
    Date of Patent: March 12, 2002
    Assignee: Jervis B. Webb Company
    Inventors: Deepak Devnani, Edward E. Ball
  • Patent number: 5539006
    Abstract: Rigid polyurethane foams are produced by reacting an organic polyisocyanate with a sucrose-based polyether polyol in the presence of a catalyst and a blowing agent selected from hydrogen-containing chlorofluorocarbons, hydrogen-containing fluorocarbons, hydrocarbons and mixtures thereof. These foams are characterized by good demold and insulation properties.
    Type: Grant
    Filed: December 15, 1993
    Date of Patent: July 23, 1996
    Assignee: Bayer Corporation
    Inventors: Herman P. Doerge, Edward E. Ball, Steven L. Schilling, Edward P. Squiller
  • Patent number: 5397808
    Abstract: The present invention is directed to the discovery that a specific combination of HCFC-141b, certain perfluorinated compounds and carbon black significantly improve the insulating capacity of isocyanate-based foams when compared to foams made without all three ingredients.
    Type: Grant
    Filed: May 12, 1994
    Date of Patent: March 14, 1995
    Assignee: Miles Inc.
    Inventors: Herman P. Doerge, Joseph M. Sutej, Edward E. Ball, John F. Szabat