Abstract: A permanent magnet machine, a rotor assembly for the machine, and a pump assembly. The permanent magnet machine includes a stator assembly including a stator core configured to generate a magnetic field and extending along a longitudinal axis with an inner surface defining a cavity and a rotor assembly including a rotor core and a rotor shaft. The rotor core is disposed inside the cavity and configured to rotate about the longitudinal axis. The rotor assembly further including a plurality of permanent magnets for generating a magnetic field which interacts with the stator magnetic field to produce torque. The permanent magnets configured as one of internal or surface mounted. The rotor assembly also including a plurality of retaining clips configured to retain the plurality of permanent magnets relative to the rotor core. The pump assembly including an electric submersible pump and a permanent magnet motor for driving the pump.

Abstract: A high temperature connector for use in connecting a power cable to an electric motor includes an outer housing, an inner housing inside the outer housing and a cable conductor disposed through the inner housing. To maintain a seal around the cable conductor during thermal expansion and contraction, the connector includes at least one spring-energized seal disposed around the cable conductor. The spring-energized seal permits the expansion and contraction of the cable conductor without deforming the cable conductor or the inner housing.

Abstract: A permanent magnet machine, a rotor assembly for the machine, and a pump assembly. The permanent magnet machine includes a stator assembly including a stator core configured to generate a magnetic field and extending along a longitudinal axis with an inner surface defining a cavity and a rotor assembly including a rotor core and a rotor shaft. The rotor core is disposed inside the cavity and configured to rotate about the longitudinal axis. The rotor assembly further including a plurality of permanent magnets for generating a magnetic field which interacts with the stator magnetic field to produce torque. The permanent magnets configured as one of internal or surface mounted. The rotor assembly also including a plurality of retaining clips configured to retain the plurality of permanent magnets relative to the rotor core. The pump assembly including an electric submersible pump and a permanent magnet motor for driving the pump.

Abstract: An electrical submersible pumping system includes a pump assembly and a motor assembly. The motor assembly includes a plurality of stator coils and each of the plurality of stator coils comprises magnet wire. The magnet wire includes an inner insulation layer and an outer protective layer. The inner insulation layer is preferably constructed from a high-temperature, epitaxial co-crystallized perfluoropolymer that exhibits favorable resistance to elevated temperatures. The outer protective layer shields the inner insulation layer from mechanical abrasion and contaminants.

Abstract: An electric motor assembly configured for use in a downhole pumping system includes a number of electrically conductive components that are insulated from fluids, mechanical abrasion, electrical current and electrical grounds using an advanced polyimide film. Preferred polyimide films include poly(4,4?-oxydiphenylene-pyromellitimide) and biphenyl-tetracarboxylic acid dianhydride (BPDA) type polyimide films. Magnet wire, stator laminates, stator coil end turns, motor leads and power cables can all be insulated with the selected polyimide film.

Abstract: An electric motor assembly configured for use in a downhole pumping system includes a number of electrically conductive components that are insulated from fluids, mechanical abrasion, electrical current and electrical grounds using an advanced polyimide film. Preferred polyimide films include poly(4,4?-oxydiphenylene-pyromellitimide) and biphenyl-tetracarboxylic acid dianhydride (BPDA) type polyimide films. Magnet wire, stator laminates, stator coil end turns, motor leads and power cables can all be insulated with the selected polyimide film.

Abstract: An electric motor assembly configured for use in a downhole pumping system includes a plurality of stator coils. Each of the plurality of stator coils includes magnet wire that has an insulator surrounding a conductor. In preferred embodiments, the insulator is manufactured from a material selected from the group consisting of polyether ketone and polyether ketone ether ketone ketone.

Abstract: An electrical submersible pumping system includes a pump assembly and a motor assembly. The motor assembly includes a plurality of stator coils and each of the plurality of stator coils comprises magnet wire. The magnet wire has an insulator surrounding a conductor and the insulator is manufactured from a polyether ether ketone film. In another aspect, the preferred embodiments provide a method for manufacturing a motor assembly for use in an electrical submersible pumping system. The method includes steps of preparing magnet wire having an electrical conductor and a polyether ether ketone film insulator.