Abstract: A method and apparatus for optimizing melting of titanium for processing into ingots or end products. The apparatus provides a main hearth, a plurality of optional refining hearths, and a plurality of casting molds or direct molds whereby direct arc electrodes melt the titanium in the main hearth while plasma torches melt the titanium in the refining chambers and/or adjacent the molds. Each of the direct arc electrodes and plasma torches is extendable and retractable into the melting environment and moveable in a circular pivoting or side to side linear motion.

Abstract: A method and apparatus for optimizing melting of titanium for processing into ingots or end products. The apparatus provides a main hearth, a plurality of optional refining hearths, and a plurality of casting molds or direct molds whereby direct arc electrodes melt the titanium in the main hearth while plasma torches melt the titanium in the refining chambers and/or adjacent the molds. Each of the direct arc electrodes and plasma torches is extendable and retractable into the melting environment and moveable in a circular pivoting or side to side linear motion.

Abstract: A method and apparatus for optimizing melting of titanium for processing into ingots or end products. The apparatus provides a main hearth, a plurality of optional refining hearths, and a plurality of casting molds or direct molds whereby direct arc electrodes melt the titanium in the main hearth while plasma torches melt the titanium in the refining chambers and/or adjacent the molds. Each of the direct arc electrodes and plasma torches is extendable and retractable into the melting environment and moveable in a circular pivoting or side to side linear motion.

Abstract: A furnace for melting metals includes a crucible, a direct current arc source and an induction coil powered by alternating current. The furnace is particularly useful for melting charges of highly reactive metals such as titanium, zirconium and their alloys without contaminating these charges. The direct current arc source melts generally from the inside out while the water-cooled induction coil serves to cool the crucible and form a skull along the crucible sidewall which protects the crucible from interacting with the molten metal. The induction coil is thus used for cooling as well as heating and stirring the melt, and helps control the thickness of the skull.

Abstract: A method for utilizing transformer capacity allows multiple transformer users to have ordered access to the same backup transformer. When one of the users requires the use of a transformer, the users in line ahead of this user must exercise their rights to use the transformer or pass on their rights allowing the next user to decide whether or not to use the transformer. The method allows transformer owners to offer extra transformer capacity to those who desire backups while protecting their ownership interest and their need for the use of the backup. The method also provides those who need backup transformers a system to obtain access to the required backup without requiring them to purchase a new transformer or to wait for the transformer to be built.

Abstract: A method and apparatus for alternating pouring into molds, casts or refining hearths from a common hearth in a furnace. The apparatus provides a main hearth, a plurality of optional refining hearths, and a plurality of casting molds or direct molds whereby the refining hearths and molds define at least two separate ingot making lines. The main hearth alternatively pours into a first ingot making line while the other line is prepared, and vice versa allowing for continuous melting.

Abstract: A method and apparatus for optimizing melting of titanium for processing into ingots or end products. The apparatus provides a main hearth, a plurality of optional refining hearths, and a plurality of casting molds or direct molds whereby direct arc electrodes melt the titanium in the main hearth while plasma torches melt the titanium in the refining chambers and/or adjacent the molds. Each of the direct arc electrodes and plasma torches is extendable and retractable into the melting environment and moveable in a circular pivoting or side to side linear motion.

Abstract: A method and apparatus for optimized mixing in a common hearth in a plasma furnace. The apparatus provides a main hearth, a plurality of optional refining hearths, and a plurality of casting molds or direct molds whereby the refining hearths and molds define at least two separate ingot making lines. A feed chute provides raw material to the main hearth, whereby the feed chute is moveable to optimize its position during operation of the main hearth. Most particularly, the feed chute is moveable to provide better mixing, minimize skull build-up, and optimally place it opposite the overflow in use.

Abstract: A method for utilizing transformer capacity allows multiple transformer users to have ordered access to the same backup transformer. When one of the users requires the use of a transformer, the users in line ahead of this user must exercise their rights to use the transformer or pass on their rights allowing the next user to decide whether or not to use the transformer. The method allows transformer owners to offer extra transformer capacity to those who desire backups while protecting their ownership interest and their need for the use of the backup. The method also provides those who need backup transformers a system to obtain access to the required backup without requiring them to purchase a new transformer or to wait for the transformer to be built.