Patents by Inventor Edward T. Samulski

Edward T. Samulski has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9724305
    Abstract: A plurality of artificial red blood cell particles includes each particle of the plurality being substantially monodisperse and each particle having a largest common linear dimension of about 5 ?m to about 10 ?m. The particles can also have a modulus configured such that a particle of the plurality of particles can pass through a tube having an inner diameter of less than about 3 ?m.
    Type: Grant
    Filed: June 30, 2016
    Date of Patent: August 8, 2017
    Assignee: THE UNIVERSITY OF NORTH CAROLINA AT CHAPEL HILL
    Inventors: Joseph M. DeSimone, Edward T. Samulski
  • Publication number: 20170173871
    Abstract: Described herein are methods and apparatus for the production of a three-dimensional object by “bottom up” additive manufacturing, in which a carrier (112) is vertically reciprocated with respect to a build surface, to enhance or speed the refilling of the build region with a solidifiable liquid. In preferred embodiments, the three-dimensional object is produced from a liquid interface by continuous liquid interface production (i.e., “CLIP”).
    Type: Application
    Filed: June 18, 2015
    Publication date: June 22, 2017
    Applicant: Carbon, Inc.
    Inventors: Alexander Ermoshkin, David Shirvanyants, Nordstrom Kirk Phelps, Nikita Ermoshkin, Edward T. Samulski, Joseph M. DeSimone
  • Publication number: 20170173881
    Abstract: A method includes: providing a three-dimensional printer including a build surface and a carrier that is movable away from and toward the build surface; advancing the carrier toward the build surface and contacting a lower surface of the carrier with the build surface or a fixture or frame member adjacent the build surface to align the carrier in an aligned position with the lower surface of the carrier parallel to the build surface; and locking the carrier in a locked state to maintain the carrier in the aligned position.
    Type: Application
    Filed: November 30, 2016
    Publication date: June 22, 2017
    Inventors: Gregory W. Dachs, II, Derek Bruce Young, David Moore, Edward T. Samulski
  • Publication number: 20170113416
    Abstract: Methods and apparatus for additive manufacturing of three-dimensional objects from polymerizable liquids are described. The methods and apparatus are implemented in the form of a bottom up additive manufacturing apparatus, and in preferred embodiments are implemented in the form of Continuous Liquid Interface Production (or “CLIP”) methods and apparatus. Rotation of at least one of the carrier and the build plate is preferably included, for example to facilitate the filling of the build region with the polymerizable liquid.
    Type: Application
    Filed: July 7, 2015
    Publication date: April 27, 2017
    Inventors: Joseph M. DeSimone, Edward T. Samulski, Jason P. Rolland
  • Publication number: 20170095972
    Abstract: The present invention relates to methods and an apparatus for the fabrication of solid three-dimensional objects from liquid polymerizable materials.
    Type: Application
    Filed: October 19, 2016
    Publication date: April 6, 2017
    Inventors: Joseph M. DeSimone, Alexander Ermoshkin, Edward T. Samulski
  • Publication number: 20170066185
    Abstract: A method of making a three-dimensional object is carried out by: (a) providing an apparatus comprising a radiation source, a carrier on which the three dimensional object is made, and a movable belt positioned therebetween, the belt having a first surface and an opposite second surface, with the belt comprised of an optically transparent material, and with the belt permeable to a polymerization inhibitor; (b) applying a polymerizable liquid to the first surface of the belt, and contacting the second surface of the belt to the polymerization inhibitor, (c) contacting a portion of the belt first surface having the polymerizable liquid thereon to the carrier or the three dimensional object so that the belt adheres thereto with the polymerizable liquid positioned therebetween; (d) irradiating the polymerizable liquid with actinic radiation through the belt from the radiation source to polymerize the polymerizable liquid positioned therebetween; then (e) optionally separating the belt from the carrier or the three
    Type: Application
    Filed: September 2, 2016
    Publication date: March 9, 2017
    Inventors: Alexander Ermoshkin, Nikita Ermoshkin, Robert K. Pinschmidt, JR., Zachary Polizzi, Soren Rademacher, David Shirvanyants, Edward T. Samulski
  • Publication number: 20170028618
    Abstract: A method of forming a three-dimensional object is carried out by: providing a carrier and a pool of immiscible liquid, the pool having a liquid build surface, the carrier and the liquid build surface defining a build region therebetween; filling the build region with a polymerizable liquid, wherein the immiscible liquid is immiscible with the polymerizable liquid (in some embodiments wherein the immiscible liquid has a density greater than the polymerizable liquid); irradiating the build region through at least a portion of the pool of immiscible liquid to form a solid polymer from the polymerizable liquid and advancing the carrier away from the liquid build surface to form the three-dimensional object comprised of the solid polymer from the polymerizable liquid.
    Type: Application
    Filed: April 20, 2015
    Publication date: February 2, 2017
    Inventors: Lloyd M. Robeson, Edward T. Samulski, Alexander Ermoshkin, Joseph M. DeSimone
  • Patent number: 9498920
    Abstract: The present invention relates to methods and an apparatus for the fabrication of solid three-dimensional objects from liquid polymerizable materials.
    Type: Grant
    Filed: January 14, 2014
    Date of Patent: November 22, 2016
    Assignee: Carbon3D, Inc.
    Inventors: Joseph M. DeSimone, Alexander Ermoshkin, Edward T. Samulski
  • Publication number: 20160325493
    Abstract: A method of forming a three-dimensional object useful as a casting mold is carried out by providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; filling the build region with a liquid photocurable ceramic resin; irradiating the build region through the optically transparent member to form a solid polymer from the polymerizable liquid and advancing the carrier away from the build surface to form the three-dimensional object from the solid polymer, while also concurrently with the irradiating and/or advancing steps: (i) continuously maintaining a dead zone of polymerizable liquid in contact with the build surface, and (ii) continuously maintaining a gradient of polymerization zone between the dead zone and the solid polymer and in contact with each thereof. The gradient of polymerization zone comprises the polymerizable liquid in partially cured form (e.g.
    Type: Application
    Filed: May 9, 2016
    Publication date: November 10, 2016
    Inventors: Joseph M. DeSimone, Edward T. Samulski, Alexander Ermoshkin, Philip M. DeSimone
  • Publication number: 20160311158
    Abstract: A method of forming a three-dimensional object is carried out by providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; filling the build region with a polymerizable liquid; irradiating the build region through the optically transparent member to form a solid polymer from the polymerizable liquid and advancing the carrier away from the build surface to form the three-dimensional object from the solid polymer, while also concurrently with the irradiating and/or advancing steps: (i) continuously maintaining a dead zone of polymerizable liquid in contact with the build surface, and (ii) continuously maintaining a gradient of polymerization zone between the dead zone and the solid polymer and in contact with each thereof. The gradient of polymerization zone comprises the polymerizable liquid in partially cured form (e.g.
    Type: Application
    Filed: May 2, 2016
    Publication date: October 27, 2016
    Inventors: Joseph M. DeSimone, Alexander Ermoshkin, Nikita Ermoshkin, Edward T. Samulski
  • Publication number: 20160303049
    Abstract: A plurality of artificial red blood cell particles includes each particle of the plurality being substantially monodisperse and each particle having a largest common linear dimension of about 5 ?m to about 10 ?m. The particles can also have a modulus configured such that a particle of the plurality of particles can pass through a tube having an inner diameter of less than about 3 ?m.
    Type: Application
    Filed: June 30, 2016
    Publication date: October 20, 2016
    Applicant: The University of North Carolina at Chapel Hill
    Inventors: Joseph M. DeSimone, Edward T. Samulski
  • Publication number: 20160200052
    Abstract: A build plate for a three-dimensional printer includes: a rigid, optically transparent, gas-impermeable planar base having an upper surface and a lower surface; and a flexible, optically transparent, gas-permeable sheet having an upper and lower surface, the sheet upper surface comprising a build surface for forming a three-dimensional object, the sheet lower surface positioned on the base upper surface. The build plate includes a gas flow enhancing feature configured to increase gas flow to the build surface.
    Type: Application
    Filed: January 13, 2016
    Publication date: July 14, 2016
    Inventors: David Moore, John R. Tumbleston, Edward T. Samulski, Alexander Ermoshkin, Jason P. Rolland, Ariel M. Herrmann, Bob E. Fellers
  • Publication number: 20160193786
    Abstract: A build plate for a three-dimensional printer includes: a rigid, optically transparent, gas-impermeable planar base having upper and lower surfaces; and a flexible, optically transparent, gas-permeable sheet having upper and lower surfaces, the upper surface comprising a build surface for forming a three-dimensional object, the sheet lower surface being positioned on the base upper surface, wherein at least one of the base upper surface and the sheet lower surface has an uneven surface topology that increases gas flow to the build surface.
    Type: Application
    Filed: January 6, 2016
    Publication date: July 7, 2016
    Inventors: David Moore, Alexander Ermoshkin, Edward T. Samulski, Joseph M. DeSirnone
  • Patent number: 9381158
    Abstract: A plurality of artificial red blood cell particles includes each particle of the plurality being substantially monodisperse and each particle having a largest common linear dimension of about 5 ?m to about 10 ?m. The particles can also have a modulus configured such that a particle of the plurality of particles can pass through a tube having an inner diameter of less than about 3 ?m.
    Type: Grant
    Filed: May 29, 2013
    Date of Patent: July 5, 2016
    Assignee: The University of North Carolina at Chapel Hill
    Inventors: Joseph M. DeSimone, Edward T. Samulski
  • Patent number: 9360757
    Abstract: A method of forming a three-dimensional object is carried out by providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; filling the build region with a polymerizable liquid; irradiating the build region through the optically transparent member to form a solid polymer from the polymerizable liquid and advancing the carrier away from the build surface to form the three-dimensional object from the solid polymer, while also concurrently with the irradiating and/or advancing steps: (i) continuously maintaining a dead zone of polymerizable liquid in contact with the build surface, and (ii) continuously maintaining a gradient of polymerization zone between the dead zone and the solid polymer and in contact with each thereof. The gradient of polymerization zone comprises the polymerizable liquid in partially cured form (e.g.
    Type: Grant
    Filed: August 11, 2014
    Date of Patent: June 7, 2016
    Assignee: Carbon3D, Inc.
    Inventors: Joseph M. DeSimone, Alexander Ermoshkin, Nikita Ermoshkin, Edward T. Samulski
  • Publication number: 20160059487
    Abstract: A method of forming a three-dimensional object, comprises providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; filling the build region with a polymerizable liquid; irradiating the build region through the optically transparent member to form a solid polymer from the polymerizable liquid while concurrently advancing the carrier away from the build surface to form the three-dimensional object from the solid polymer, while also concurrently: (i) continuously maintaining a dead zone of polymerizable liquid in contact with the build surface, and (ii) continuously maintaining a gradient of polymerization zone between the dead zone and the solid polymer and in contact with each thereof, the gradient of polymerization zone comprising the polymerizable liquid in partially cured form. Apparatus for carrying out the method is also described.
    Type: Application
    Filed: November 10, 2015
    Publication date: March 3, 2016
    Inventors: Joseph M. DeSimone, Alexander Ermoshkin, Nikita Ermoshkin, Edward T. Samulski
  • Publication number: 20160059486
    Abstract: A method of forming a three-dimensional object, is carried out by (a) providing a carrier and a build plate, the build plate comprising a semipermeable member, the semipermeable member comprising a build surface with the build surface and the carrier defining a build region therebetween, and with the build surface in fluid communication by way of the semipermeable member with a source of polymerization inhibitor; (b) filling the build region with a polymerizable liquid, the polymerizable liquid contacting the build surface; (c) irradiating the build region through the build plate to produce a solid polymerized region in the build region, while forming or maintaining a liquid film release layer comprised of the polymerizable liquid formed between the solid polymerized region and the build surface, the polymerization of which liquid film is inhibited by the polymerization inhibitor; and (d) advancing the carrier with the polymerized region adhered thereto away from the build surface on the build plate to create
    Type: Application
    Filed: November 10, 2015
    Publication date: March 3, 2016
    Inventors: Joseph M. DeSimone, Alexander Ermoshkin, Nikita Ermoshkin, Edward T. Samulski
  • Publication number: 20160059484
    Abstract: A method of forming a three-dimensional object, is carried out by (a) providing a carrier and a build plate, the build plate comprising a semipermeable member, the semipermeable member comprising a build surface with the build surface and the carrier defining a build region therebetween, and with the build surface in fluid communication by way of the semipermeable member with a source of polymerization inhibitor; (b) filling the build region with a polymerizable liquid, the polymerizable liquidcontacting the build surface, (c) irradiating the build region through the build plate to produce a solid polymerized region in the build region, while forming or maintaining a liquid film release layer comprised of the polymerizable liquid formed between the solid polymerized region and the build surface, wherein the polymerization of which liquid film is inhibited by the polymerization inhibitor; and (d) advancing the carrier with the polymerized region adhered thereto away from the build surface on the build plate to
    Type: Application
    Filed: November 10, 2015
    Publication date: March 3, 2016
    Inventors: Joseph M. DeSimone, Alexander Ermoshkin, Edward T. Samulski
  • Publication number: 20160046075
    Abstract: A method of forming a three-dimensional object includes: providing a carrier and an optically transparent member having a build surface, the carrier and the build surface defining a build region therebetween; filling the build region with a polymerizable liquid, irradiating the build region with light through the optically transparent member to form a solid polymer from the polymerizable liquid, and advancing said carrier away from said build surface to form said three-dimensional object from said solid polymer. The irradiating step includes projecting focused light at the build region, and the advancing step is carried out at a rate that is dependent on an average light intensity of the focused light.
    Type: Application
    Filed: August 12, 2015
    Publication date: February 18, 2016
    Inventors: Joseph M. DeSimone, Alexander Ermoshkin, Edward T. Samulski, Jason P. Rolland
  • Publication number: 20160038418
    Abstract: Nano-particles are molded in nano-scale molds fabricated from non-wetting, low surface energy polymeric materials. The nano-particles can include pharmaceutical compositions, taggants, contrast agents, biologic drugs, drug compositions, organic materials, and the like. The molds can be virtually any shape and less than 10 micron in cross-sectional diameter.
    Type: Application
    Filed: August 11, 2015
    Publication date: February 11, 2016
    Inventors: Joseph M. DeSimone, Jason P. Rolland, Ansley Exner Dennis, Edward T. Samulski, R. Jude Samulski, Benjamin W. Maynor, Larken E. Cumberland, Ginger Denison Rothrock, Stephanie Barrett, Alexander Ermoshkin, Andrew James Murphy