Patents by Inventor Eisuke Wadahara

Eisuke Wadahara has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20100028616
    Abstract: A fiber-reinforced plate-like plastic having a plate and a protrusion rising on the plate, wherein the plate and the protrusion each contain a laminated structure composed of plural reinforcing fiber sheets which each include many fibers of 10 to 100 mm in fiber length arranged in a fixed direction and at least two of the layers constituting the laminated structure are different in the direction of arrangement of reinforcing fibers and wherein at least part of the reinforcing fibers extend continuously from the plate to the protrusion and at least one of the layers constituting the laminated structure of the protrusion has a shape similar to the shape of the protrusion; and a process for the production of fiber-reinforced plastic which includes cutting a unidirectional prepreg sheet composed of many reinforcing fibers arranged in a fixed direction and a matrix resin into prepreg base material sheets with the above fiber length, laminating the prepreg base material sheets with the directions of arrangement of
    Type: Application
    Filed: April 18, 2007
    Publication date: February 4, 2010
    Inventors: Masahiro Yamanouchi, Ichiro Taketa, Eisuke Wadahara, Akihiko Kitano
  • Publication number: 20090301641
    Abstract: A preform, formed with a plurality of reinforcing fiber substrates stacked to each other and each made of at least reinforcing fiber yarns, has a resin material, whose main component is a thermoplastic resin, interlaminated between the layers of the reinforcing fiber substrates in the preform, and has through holes extending through a plurality of the reinforcing fiber substrates in the thickness direction of the preform; an FRP molded using this preform; and processes for producing these. By improving the impregnability in the thickness direction of the preform, an FRP excellent both in various mechanical properties and in matrix resin impregnation and stabler in quality can be produced with high productivity.
    Type: Application
    Filed: August 10, 2009
    Publication date: December 10, 2009
    Inventors: Nobuo Asahara, Hiroshi Odani, Eisuke Wadahara
  • Publication number: 20080160860
    Abstract: The invention provides epoxy resin composition containing, as epoxy resin, the following epoxy resin (a) and epoxy resin (b), solid rubber at a ratio of 1 to 20 parts by weight to 100 parts by weight of the entire epoxy resins, and an aromatic amine as a curing agent and having a glass transition temperature of 160 to 220° C. in form of a cured material after heat curing at 180° C. for 2 hours: (a) an epoxy resin having oxazolidone rings and (b) a glycidylamine type epoxy resin.
    Type: Application
    Filed: March 2, 2005
    Publication date: July 3, 2008
    Applicant: TORAY INDUSTRIES, INC.
    Inventors: Motohiro Kuroki, Nobuyuki Tomioka, Naomi Wadahara, Kenichi Yoshioka, Hiroaki Sakata, Eisuke Wadahara, Hiroki Oosedo
  • Publication number: 20070149080
    Abstract: A preform, formed with a plurality of reinforcing fiber substrates stacked to each other and each made of at least reinforcing fiber yarns, has a resin material, whose main component is a thermoplastic resin, interlaminated between the layers of the reinforcing fiber substrates in the preform, and has through holes extending through a plurality of the reinforcing fiber substrates in the thickness direction of the preform; an FRP molded using this preform; and processes for producing these. By improving the impregnability in the thickness direction of the preform, an FRP excellent both in various mechanical properties and in matrix resin impregnation and stabler in quality can be produced with high productivity.
    Type: Application
    Filed: March 29, 2005
    Publication date: June 28, 2007
    Inventors: Nobuo Asahara, Hiroshi Odani, Eisuke Wadahara
  • Publication number: 20070023099
    Abstract: A method for producing a reinforcing fiber woven fabric of the invention is a method for producing a reinforcing fiber 1 for weaving the reinforcing fiber as at least a warp 2. The yarn width of at least the warp 2 constituting the woven fabric is widened in the direction of the weft 3 by reciprocating cylindrical bodies 4 in the direction of the warp 2 of the woven fabric while rolling the cylindrical bodies 4 in a pressurization state to the woven fabric 1 A apparatus for producing a reinforcing fiber woven fabric of the invention comprising: a guide roller 5 which comes into contact with the surface of a reinforcing woven fabric continuously passing through at a predetermined winding angle and rotates; a plurality of cylindrical bodies 4 rotatably supported on the woven fabric which comes into contact with the surface of the guide roller 5; and driving parts 6 to 10 for reciprocating the cylindrical bodies in the direction of the warp 2 of the woven fabric.
    Type: Application
    Filed: September 5, 2003
    Publication date: February 1, 2007
    Inventors: Kiyoshi Homma, Akira Nishimura, Ikuo Horibe, Eisuke Wadahara
  • Patent number: 7138345
    Abstract: A carbon fiber reinforced substrate comprising a fabric composed of carbon fiber bundles and a first resin adhering to the fabric. Each of the carbon fiber bundles comprises numerous continuous carbon filaments, has the tensile modulus of 210 GPa or more, and has the fracture strain energy of 40 MJ/m3 or more. The amount of the first resin adhering to the fabric is in a range from 1 to 20 parts by weight per 100 parts by weight of said fabric. A preform comprising a laminate composed of plural layers of the carbon fiber reinforced substrate, wherein the layers are integrated by means of the first resin. A composite comprising the preform impregnated with a matrix resin.
    Type: Grant
    Filed: July 2, 2002
    Date of Patent: November 21, 2006
    Assignee: Toray Industries, Inc.
    Inventors: Eisuke Wadahara, Akira Nishimura, Ikuo Horibe
  • Patent number: 7081218
    Abstract: This invention relates to a method for manufacturing a large FRP member including: disposing a preform containing a reinforcing fiber on a surface of a molding die; covering a molding portion with a bagging material or a mold and providing a suction port and a resin injection port for sealing; evacuating the molding portion through the suction port; heating the molding portion; injecting a thermosetting resin from the resin injection port for impregnating the reinforcing fiber with the resin while a temperature Tm of the molding die and a temperature Tv of the bagging material or the mold are both set to room temperature or more, and a difference ?T in temperature between the Tm and the Tv is set to 10° C. or less; and curing the resin by maintaining the molding portion at a predetermined temperature Tpc which is equal to or more than room temperature.
    Type: Grant
    Filed: August 6, 2002
    Date of Patent: July 25, 2006
    Assignee: Toray Industries, Inc.
    Inventors: Toshihide Sekido, Akihiko Kitano, Eisuke Wadahara, Fumiaki Noma
  • Patent number: 6998434
    Abstract: The present invention relates to carbon fiber reinforced resin compositions comprising the following essential components (A), (B) and (C), and to molding compounds and molded products made by processing and molding the carbon fiber reinforced resin composition; Component (A): 0.01 to 0.7% by weight of vapor grown carbon fiber and/or nanotubes based on 100% by weight of the carbon fiber reinforced resin composition, of which the average diameter of single fiber ranges from 1 to 45 nm; Component (B): 6 to 40% by weight of carbon fiber based on 100% by weight of the carbon fiber reinforced resin composition, of which the average diameter of single fiber ranges from 1 to 20 ?m; and Component (C): resin. The present invention provides carbon fiber reinforced resin composition, molding compounds and molded products therefrom, having good conductivity, mechanical properties and moldability by the above constitution.
    Type: Grant
    Filed: February 1, 2002
    Date of Patent: February 14, 2006
    Assignee: Toray Industries, Inc.
    Inventors: Eisuke Wadahara, Masato Honma, Soichi Ishibashi, Yasunori Nagashima, Yuji Kojima
  • Publication number: 20040241415
    Abstract: A reinforcing fiber substrate formed by at least a reinforcing fiber yarn group arranged with reinforcing fiber yarns in parallel to each other in one direction, wherein a resin material whose main constituent is a thermoplastic resin is provided at 2 to 15% by weight at least on one surface of the reinforcing fiber substrate, and the reinforcing fiber volume fraction Vpf of the reinforcing fiber substrate is in a range of 40 to 60%, and a composite material made therefrom. A substrate excellent in handling property and a composite material excellent in mechanical properties can be obtained.
    Type: Application
    Filed: November 14, 2003
    Publication date: December 2, 2004
    Applicant: Toray Industries, Inc., a corporation of Japan
    Inventors: Eisuke Wadahara, Kiyoshi Honma, Ikuo Horibe, Akira Nishimura
  • Publication number: 20040170554
    Abstract: A carbon fiber reinforced substrate comprising a fabric composed of carbon fiber bundles and a first resin adhering to the fabric. Each of the carbon fiber bundles comprises numerous continuous carbon filaments, has the tensile modulus of 210 GPa or more, and has the fracture strain energy of 40 MJ/m3 or more. The amount of the first resin adhering to the fabric is in a range from 1 to 20 parts by weight per 100 parts by weight of said fabric. A preform comprising a laminate composed of plural layers of the carbon fiber reinforced substrate, wherein the layers are integrated by means of the first resin. A composite comprising the preform impregnated with a matrix resin.
    Type: Application
    Filed: December 31, 2003
    Publication date: September 2, 2004
    Inventors: Eisuke Wadahara, Akira Nishimura, Ikuo Horibe
  • Publication number: 20040130072
    Abstract: The present invention relates to a method for manufacturing a large FRP member and has the following structure.
    Type: Application
    Filed: April 2, 2003
    Publication date: July 8, 2004
    Inventors: Toshihide Sekido, Akihiko Kitano, Eisuke Wadahara, Fumiaki Noma
  • Publication number: 20040077771
    Abstract: The present invention relates to carbon fiber reinforced resin compositions comprising the following essential components (A), (B) and (C), and to molding compounds and molded products made by processing and molding the carbon fiber reinforced resin composition; Component (A): 0.01 to 0.7% by weight of vapor grown carbon fiber and/or nanotubes based on 100% by weight of the carbon fiber reinforced resin composition, of which the average diameter of single fiber ranges from 1 to 45 nm; Component (B): 6 to 40% by weight of carbon fiber based on 100% by weight of the carbon fiber reinforced resin composition, of which the average diameter of single fiber ranges from 1 to 20 &mgr;m; and Component (C): resin. The present invention provides carbon fiber reinforced resin composition, molding compounds and molded products therefrom, having good conductivity, mechanical properties and moldability by the above constitution.
    Type: Application
    Filed: August 4, 2003
    Publication date: April 22, 2004
    Inventors: Eisuke Wadahara, Masato Honma, Soichi Ishibashi, Yasunori Nagashima, Yuji Kojima
  • Patent number: 6384128
    Abstract: A thermoplastic resin composition capable of providing a thin walled molded article whose flame retardancy with a thickness of 1.6 mm ({fraction (1/16)} inch) in accordance with an UL 94 standard is V-0 or better, and which comprises the following components [A], [B] and [C], wherein the component [B] satisfies the following conditions (B1) and/or (B2): [A]: an electrically conductive fiber; [B]: a carbon powder; [C]: a thermoplastic resin; (B1): Raman scattering intensity ratio I2/I1 is 0.55-0.8; (B2): Raman scattering intensity ratio I2/I3 is 0.54-0.8;  where I1: local maximum value of Raman scattering intensity appearing near a Raman shift of 1360 cm−1; I2: local minimum value of the Raman scattering intensity appearing near a Raman shift of 1480 cm−1; I3: local maximum value of the Raman scattering intensity appearing neat a Raman shift of 1600 cm−1.
    Type: Grant
    Filed: July 19, 2000
    Date of Patent: May 7, 2002
    Assignee: Toray Industries, Inc.
    Inventors: Eisuke Wadahara, Kenichi Yoshioka, Soichi Ishibashi