Abstract: A turbine housing of an exhaust gas turbocharger includes an outer housing, in which an inner housing with a tubular nozzle and an outlet duct for connection to an exhaust gas system is arranged, wherein the outlet duct is coupled to the tubular nozzle via a sealing lip for relative movement. The sealing lip is inwardly evertedly pushed onto the nozzle and for positional fixing, a sliding sleeve is further arranged on the nozzle, wherein the sliding sleeve and the nozzle form a gap in which an end of the sealing lip is received. This avoids that the sealing lip lifts of due to pressure differences and thus that gas leaks occur. Further, an end of the sealing lip is arranged so as to be thermally protected.

Abstract: The invention relates to a turbine housing (2) for an exhaust gas turbocharger. The turbine housing (2) comprises an outer housing (3) and an inner housing (4) as well as a bearing flange (5). The outer housing (3) is joined to the bearing flange (5). The inner housing (4) comprises a first shell component (7) and a second shell component (8), wherein said first shell component and said second shell component are made of different cast steel materials and are placed side by side in a transverse plane (QE), which is oriented transversely to the longitudinal axis (LA) of the turbine housing (2), and are joined to each other. The bearing flange (5) is a one-piece part, made of uniform material, of the first shell component (7).

Abstract: An exhaust manifold for an exhaust system of an internal combustion engine is disclosed having a housing, an inlet flange which can be fixed to the cylinder head of the internal combustion engine and has a plurality of inlet openings, and an exhaust outlet. The housing comprises an inner shell and an outer shell, an insulating material being incorporated between the outer shell and the inner shell. A guide plate is provided on the inlet flange side of the inner shell and the outer shell. The guide plate has inflow openings which correspond with the inlet openings of the inlet flange and is joined to the inlet flange. The outer shell engages with its inlet flange-side edge around the guide plate and is joined to the inlet flange and the guide plate.

Abstract: An exhaust manifold for installation onto a cylinder head of an internal combustion engine includes a housing having plural inlet openings and an outlet opening. The housing includes an inner shell and an outer shell in surrounding relationship to the inner shell to define a gap there between. The inner shell is floatingly arranged in the outer shell and rests at a side of the cylinder head upon a guide plate which is formed with the plural inlet openings and includes guide members respectively arranged about a circumference of the inlet openings. The outer shell has a cylinder-head-proximal marginal region formed with an outwardly bent flange that rests upon the guide plate and is joined in gastight manner to the guide plate by a material joint. The flange has an outer side in opposition to the guide plate, with a collar being arranged on the outer side of the flange.

Abstract: An exhaust manifold for an exhaust system of a combustion engine includes an outer shell, an inner shell arranged in the outlet shell, and an inlet flange which is configured for attachment to a cylinder head of the combustion engine and has a receptacle. The inner shell is floatingly supported in the outer shell and has an inlet-flange-side edge which is formed with an outwardly bent flange positioned in the receptacle of the inlet flange. The outer shell has an inlet-flange-side edge which has at least one area which rests in the receptacle upon the outwardly bent flange and is joined with the receptacle.

Abstract: An exhaust manifold for an exhaust system of a combustion engine includes an internal pipe system having a plurality of pipe sections and an outer shell which is disposed in spaced-apart surrounding relationship to the internal pipe system and joined to an outlet flange. The outlet flange includes a neck portion, an outer flange portion adjacent to the neck portion, and an inwardly directed shoulder portion which extends from the neck portion outwards, with the outer shell being joined at the shoulder portion to the outlet flange.

Abstract: A turbine housing of an exhaust-gas turbocharger includes an outer housing, an inner housing, and a tubular fitting which is formfittingly connected to the inner housing and has a flange collar for attachment of a bearing case of a turbine wheel. The inner housing traverses the fitting and has an end portion which is bent radially outwards about the flange collar. A press ring is arranged upon the end portion for additional securement of the inner housing in place.

Abstract: An exhaust manifold for a combustion engine of a motor vehicle includes a two-shell construction comprised of an outer system and an inner system. A flange is positioned at a side proximal to a cylinder head of the combustion engine for installation to the combustion engine, and an insulation sleeve connects the inner system with the flange and the outer system. The insulation sleeve is sized to extend through an opening of the flange and to project beyond the flange into the cylinder head of the combustion engine.

Abstract: A modular exhaust gas assembly includes a turbocharger housing having an exhaust flange and a bearing flange receptacle, and a plurality of turbine scrolls of different sizes for selective installation into the turbocharger housing in dependence on a power of an engine. Each turbine scroll has an inlet zone and is connected to the bearing flange receptacle via a selected one of a plurality of different bearing flanges and to the exhaust flange via a selected one of a plurality of different exhaust links. The inlet zone of each turbine scroll is configured to complement a contour of an outlet zone of a standard manifold so that the turbine scrolls are selectively connectable via their inlet zone to the manifold to suit the engine power at hand.

Abstract: In a method of making a turbocharger housing surfaces of a sheet-metal shell which bound a gap towards the turbine wheel are measured, after the sheet-metal shell has been joined with a bearing flange provided for support of a turbine wheel, to generate measuring values. Subsequently, the bearing flange is machined in dependence on the measuring values for establishing a position of the turbine wheel in relation to the bearing flange and thus of the sheet-metal shell.

Abstract: An exhaust-gas turbocharger includes a bearing flange for securement of the exhaust-gas turbocharger to a bearing housing of a turbine wheel. The bearing flange is provided with an outer circumferential fin having a base portion which terminates in a free end. The base portion is defined by a width which is greater than a width of the free end. An outer housing is welded to the outer circumferential fin of the bearing flange, and accommodates an impeller housing.

Abstract: A double-walled turbocharger housing made of sheet metal includes an inner sheet metal shell which conducts hot exhaust gases and a relatively cold outer sheet metal shell which is spaced apart from the inner sheet metal shell via an air gap. The double-walled turbocharger housing is connected to a bearing flange with a circumferential collar via a common welding seam. The bearing flange is provided with a collar on an outside which faces away from the hot exhaust gas. An outer end of the inner sheet metal shell is provided with a collar with which it embraces the outer sheet metal shell. Both sheet metal shells are connected with the collar of the bearing flange via a common welding seam, wherein an air gap is present between the inner sheet metal shell and the outer sheet metal shell up to the outer end of the inner sheet metal shell.

Abstract: An exhaust manifold includes a housing formed of a thin-walled sheet metal part which is shaped in the form of a shell construction and has an upper housing shell and a lower housing shell to define an interior space. Received in the housing in an area proximate to a cylinder head of an internal combustion engine is a baffle plate which separates the interior space of the housing from a motor flange to secure the exhaust manifold to the cylinder head.

Abstract: A turbine housing of an exhaust gas turbocharger, includes an outer housing in which an inner housing with a tubular nozzle and an outlet duct for connection to an exhaust gas system is arranged. The outlet duct is coupled with the tubular nozzle for movement relative to the nozzle via a seal ring. The seal ring is inwardly everted and pushed onto the nozzle and embraced by an inner-housing support ring, so that a fluid tight fit on the inner housing nozzle is ensured. The seal ring is further pushed onto the outlet duct and there also coupled onto the outlet duct with an outlet duct support ring in a fluid tight manner so that an especially durable connection is created. Both support rings are additionally coupled in a materially bonded manner with the seal ring and the outlet duct nozzle or with the inner housing.

Abstract: A turbine housing of an exhaust gas turbocharger includes an outer casing and a rotor casing which is arranged in the outer casing and includes a tubular neck for engagement in an exhaust pipe to conduct exhaust gas from the neck in a direction of an exhaust flange. The exhaust pipe is hereby coupled to the rotor casing for relative movement there between. A sealing ring is arranged between the neck and the exhaust pipe, wherein the neck has one end provided with at least one outwardly directed projection defined by an outer diameter which is greater than an inner diameter of the sealing ring. Fabrication of the turbine housing is realized by pushing the sealing ring over the neck, and inserting an expanding mandrel into the neck to widen the neck.

Abstract: A turbine housing of an exhaust-gas turbocharger includes an outer housing, an inner housing, and a tubular fitting which is formfittingly connected to the inner housing and has a flange collar for attachment of a bearing case of a turbine wheel. The inner housing traverses the fitting and has an end portion which is bent radially outwards about the flange collar. A press ring is arranged upon the end portion for additional securement of the inner housing in place.

Abstract: An exhaust gas assembly includes an exhaust gas manifold which is connected with an exhaust gas inlet of a manifold and an adjusting member arranged in the manifold. The adjusting member is configured to supply exhaust gas to a low pressure connection and/or a high-pressure connection of the manifold, wherein on the high-pressure side a high-pressure turbine housing is connected to the manifold and on the low pressure side a low pressure turbine housing is connected to the manifold. A connecting channel extends through the manifold and connects a high-pressure exhaust gas outlet) of the high-pressure turbine housing with a low pressure exhaust inlet) of the low pressure turbine housing.

Abstract: In a method of making a turbocharger housing surfaces of a sheet-metal shell which bound a gap towards the turbine wheel are measured, after the sheet-metal shell has been joined with a bearing flange provided for support of a turbine wheel, to generate measuring values. Subsequently, the bearing flange is machined in dependence on the measuring values for establishing a position of the turbine wheel in relation to the bearing shell and thus of the sheet-metal shell.

Abstract: A modular exhaust gas assembly includes a turbocharger housing having an exhaust flange and a bearing flange receptacle, and a plurality of turbine scrolls of different sizes for selective installation into the turbocharger housing in dependence on a power of an engine. Each turbine scroll has an inlet zone and is connected to the bearing flange receptacle via a selected one of a plurality of different bearing flanges and to the exhaust flange via a selected one of a plurality of different exhaust links. The inlet zone of each turbine scroll is configured to complement a contour of an outlet zone of a standard manifold so that the turbine scrolls are selectively connectable via their inlet zone to the manifold to suit the engine power at hand.

Abstract: An exhaust manifold includes a housing formed of a thin-walled sheet metal part which is shaped in the form of a shell construction and has an upper housing shell and a lower housing shell to define an interior space. Received in the housing in an area proximate to a cylinder head of an internal combustion engine is a baffle plate which separates the interior space of the housing from a motor flange to secure the exhaust manifold to the cylinder head.