Abstract: A method for the manufacture of a polymer foam composite includes forming a polymer foam that is at least partially uncured; contacting the formed polymer foam with a fibrous mat including a plurality of nonwoven fibers having an average diameter of 100 um or less under conditions effective to infiltrate a portion of the polymer foam into the mat, to provide a pre-composite; and curing the pre-composite to form the polymer foam composite. The pre-composite includes a polymer foam layer and an intermixed layer including the fibrous mat and the same polymer as the polymer of the polymer foam layer. The polymer foam composite includes a cured polymer foam layer and an intermixed layer integrally bonded to the first layer, wherein the intermixed layer includes the fibrous mat and a cured polymer the same as the polymer of the cured polymer foam layer.