Abstract: A system and method including one or more conduits, a pump system, and a controller. The conduits are fluidly coupled with a cooling device that is operably coupled with an engine to cool at least a portion of exhaust from the engine. The pump system pumps a cleaning fluid from a cleaning fluid source through the one or more conduits and into a flow path of a portion of the exhaust from the engine while the engine continues to operate. The controller monitors operation of the engine and determines whether the engine is operating in a designated state. The controller controls the pump system to pump the cleaning fluid into the flow path of a portion the exhaust from the engine to clean the cooling device while the engine operates in the designated state and the exhaust flows from the engine and through the cooling device.

Abstract: A system and method including one or more conduits, a pump system, and a controller. The conduits are fluidly coupled with a cooling device that is operably coupled with an engine to cool at least a portion of exhaust from the engine. The pump system pumps a cleaning fluid from a cleaning fluid source through the one or more conduits and into a flow path of a portion of the exhaust from the engine while the engine continues to operate. The controller monitors operation of the engine and determines whether the engine is operating in a designated state. The controller controls the pump system to pump the cleaning fluid into the flow path of a portion the exhaust from the engine to clean the cooling device while the engine operates in the designated state and the exhaust flows from the engine and through the cooling device.

Abstract: A system and method operate by, while an engine is operating, automatically determining whether the engine is in a designated state for EGR cooler cleaning. The EGR cooler is operably coupled to the engine to receive hot EGR from an exhaust of the engine and to provide cooled EGR to an intake of the engine. The system and method also include, responsive to the engine not being in the designated state, automatically preventing a water pump system from introducing a cleaning liquid into a gas inlet of the EGR cooler.

Abstract: A system and method operate by, while an engine is operating, automatically determining whether the engine is in a designated state for EGR cooler cleaning. The EGR cooler is operably coupled to the engine to receive hot EGR from an exhaust of the engine and to provide cooled EGR to an intake of the engine. The system and method also include, responsive to the engine not being in the designated state, automatically preventing a water pump system from introducing a cleaning liquid into a gas inlet of the EGR cooler.

Abstract: An apparatus (e.g., tube sheet) includes a plate piece, a sleeve piece, and a tube piece. The plate piece defines a hole. The sleeve piece has first and second ends; the second end is shaped to fit through the hole for attachment of the sleeve piece to the plate piece. The tube piece also has first and second ends. Inner and outer cross-sectional geometries of the tube piece and the sleeve piece (e.g., in the case of round tubes, inner and outer diameters) are shaped for the first end of the tube piece to fit in the first end of the sleeve piece and to form a continuous interior fluid flow path from the second end of the tube piece through the plate piece when the sleeve piece is disposed in the hole and attached to the plate piece and the tube piece is disposed in the sleeve piece.

Abstract: Various methods and systems are provided for an exhaust gas recirculation cooler including a plurality of cooling tubes. In one example, an exhaust gas recirculation (EGR) cooler includes a plurality of cooling tubes positioned within a housing of the EGR cooler, each cooling tube of the plurality of cooling tubes extending between and directly coupled to tube sheets of the EGR cooler at ends of each cooling tube, where at least one end of one or more cooling tubes of a first portion of the plurality of cooling tubes, inward of a tube sheet coupled to the at least one end, includes a compliant region, where the first portion is positioned proximate to an exhaust inlet of the EGR cooler.

Abstract: Various methods and systems are provided for an exhaust gas recirculation system. In one example, an exhaust gas recirculation cooler includes a first section, arranged proximate to an exhaust gas inlet of the EGR cooler and including a first plurality of tubes and a first plurality of fins coupled to the first plurality of tubes, where at least one of the first plurality of tubes and the first plurality of fins are comprised of a first material that has a first coefficient of thermal expansion (CTE); and a second section, arranged downstream of the first section and including a second plurality of tubes and a second plurality of fins coupled to the second plurality of tubes, where the second plurality of tubes and the second plurality of fins are comprised of a second material that has a second CTE, the second CTE greater than the first CTE.

Abstract: Various methods and systems are provided for an exhaust gas recirculation cooler including a plurality of cooling tubes. In one example, an exhaust gas recirculation (EGR) cooler includes a plurality of cooling tubes positioned within a housing of the EGR cooler, each cooling tube of the plurality of cooling tubes extending between and directly coupled to tube sheets of the EGR cooler at ends of each cooling tube, where at least one end of one or more cooling tubes of a first portion of the plurality of cooling tubes, inward of a tube sheet coupled to the at least one end, includes a compliant region, where the first portion is positioned proximate to an exhaust inlet of the EGR cooler.

Abstract: Various methods and systems are provided for a drain system for an EGR system of an engine system. In one example, the drain system includes a connector fluidly coupled to each of an intake system, an exhaust system, and a fluid collector, where the connector is positioned vertically below an intake manifold of the intake system and an exhaust passage of the exhaust system and vertically above the fluid collector with respect to a surface on which an engine sits.

Abstract: Various methods and systems are provided for an exhaust gas recirculation cooler including a plurality of cooling tubes. In one example, an exhaust gas recirculation (EGR) cooler includes a plurality of cooling tubes positioned within a housing of the EGR cooler, each cooling tube of the plurality of cooling tubes extending between and directly coupled to tube sheets of the EGR cooler at ends of each cooling tube, where at least one end of one or more cooling tubes of a first portion of the plurality of cooling tubes, inward of a tube sheet coupled to the at least one end, includes a compliant region, where the first portion is positioned proximate to an exhaust inlet of the EGR cooler.

Abstract: An apparatus (e.g., tube sheet) includes a plate piece, a sleeve piece, and a tube piece. The plate piece defines a hole. The sleeve piece has first and second ends; the second end is shaped to fit through the hole for attachment of the sleeve piece to the plate piece. The tube piece also has first and second ends. Inner and outer cross-sectional geometries of the tube piece and the sleeve piece (e.g., in the case of round tubes, inner and outer diameters) are shaped for the first end of the tube piece to fit in the first end of the sleeve piece and to form a continuous interior fluid flow path from the second end of the tube piece through the plate piece when the sleeve piece is disposed in the hole and attached to the plate piece and the tube piece is disposed in the sleeve piece.

Abstract: Various methods and systems are provided for an exhaust gas recirculation system. In one example, an exhaust gas recirculation cooler includes an exhaust gas inlet and an exhaust gas outlet spaced from the exhaust gas inlet; a plurality of cooling tubes disposed between the exhaust gas inlet and exhaust gas outlet; and a baffle positioned proximate to the exhaust gas inlet and interposed between the plurality of cooling tubes and the exhaust gas inlet, where the baffle directs exhaust gas entering the EGR cooler through the exhaust gas inlet to the plurality of cooling tubes in a defined path.

Abstract: Various methods and systems are provided for a drain system for an EGR system of an engine system. In one example, the drain system includes a connector fluidly coupled to each of an intake system, an exhaust system, and a fluid collector, where the connector is positioned vertically below an intake manifold of the intake system and an exhaust passage of the exhaust system and vertically above the fluid collector with respect to a surface on which an engine sits.

Abstract: Various methods and systems are provided for an exhaust gas recirculation cooler including a plurality of cooling tubes. In one example, an exhaust gas recirculation (EGR) cooler includes a plurality of cooling tubes positioned within a housing of the EGR cooler, each cooling tube of the plurality of cooling tubes extending between and directly coupled to tube sheets of the EGR cooler at ends of each cooling tube, where at least one end of one or more cooling tubes of a first portion of the plurality of cooling tubes, inward of a tube sheet coupled to the at least one end, includes a compliant region, where the first portion is positioned proximate to an exhaust inlet of the EGR cooler.

Abstract: Methods and systems for distributing engine output among vehicles of a consist are disclosed. One example system comprises a controller including non-transitory media having instructions stored on the media and executed by the controller for adjusting distribution of engine output between at least a first engine and a second engine in response to a regeneration mode, wherein the regeneration mode regenerates an exhaust gas recirculation (EGR) cooler that is coupled to the first engine.

Abstract: Various methods and systems are provided for an exhaust gas recirculation system. In one example, an exhaust gas recirculation cooler includes a first section, arranged proximate to an exhaust gas inlet of the EGR cooler and including a first plurality of tubes and a first plurality of fins coupled to the first plurality of tubes, where at least one of the first plurality of tubes and the first plurality of fins are comprised of a first material that has a first coefficient of thermal expansion (CTE); and a second section, arranged downstream of the first section and including a second plurality of tubes and a second plurality of fins coupled to the second plurality of tubes, where the second plurality of tubes and the second plurality of fins are comprised of a second material that has a second CTE, the second CTE greater than the first CTE.

Abstract: Various methods and systems are provided for diagnosing an exhaust gas recirculation valve based on crankcase pressure. In one example, a method comprises indicating a condition of a valve disposed in a first exhaust passage downstream from a cylinder exhaust valve based at least in part on a crankcase pressure.

Abstract: Various systems and methods are provided for routing exhaust from an engine. In one example, a system includes a high pressure turbine and a low pressure turbine. The system further includes a first passage for routing exhaust from a first subset of cylinders, bypassing the high pressure turbine, to upstream of the low pressure turbine in an exhaust passage of the engine, and a second passage for routing exhaust from a second, different, subset of cylinders to upstream of the high pressure turbine.

Abstract: Various methods and systems are provided for diagnosing the position and function of a valve in an engine system. In one embodiment, a method for an engine comprises determining a position of a valve in an engine system based on a turbine speed response upon commanded actuation of the valve.

Abstract: Various methods and systems are provided for an exhaust gas recirculation system. In one example, an exhaust gas recirculation cooler includes an exhaust gas inlet and an exhaust gas outlet spaced from the exhaust gas inlet; a plurality of cooling tubes disposed between the exhaust gas inlet and exhaust gas outlet; and a baffle positioned proximate to the exhaust gas inlet and interposed between the plurality of cooling tubes and the exhaust gas inlet, where the baffle directs exhaust gas entering the EGR cooler through the exhaust gas inlet to the plurality of cooling tubes in a defined path.