Abstract: This invention pertains to an abrasive article comprising precisely shaped particles. The abrasive article may be a coated abrasive article, a bonded abrasive or a nonwoven abrasive article. The precisely shaped particles may further comprise abrasive grits, fillers, grinding aids and lubricants.

Abstract: The present invention involves the use of powder coating methods to form coated abrasives. In one embodiment, the powder is in the form of a multiplicity of binder precursor particles comprising a radiation curable component. In other embodiments, the powder comprises at least one metal salt of a fatty acid and optionally an organic component that may be a thermoplastic macromolecule, a radiation curable component, and/or a thermally curable macromolecule. In either embodiment, the powder exists as a solid under the desired dry coating conditions, but is easily melted at relatively low temperatures and then solidified also at reasonably low processing temperatures. The principles of the present invention can be applied to form make coats, size coats, and/or supersize coats, as desired.

Abstract: The present invention involves the use of powder coating methods to form coated abrasives. In one embodiment, the powder is in the form of a multiplicity of binder precursor particles comprising a radiation curable component. In other embodiments, the powder comprises at least one metal salt of a fatty acid and optionally an organic component that may be a thermoplastic macromolecule, a radiation curable component, and/or a thermally curable macromolecule. In either embodiment, the powder exists as a solid under the desired dry coating conditions, but is easily melted at relatively low temperatures and then solidified also at reasonably low processing temperatures. The principles of the present invention can be applied to form make coats, size coats, and/or supersize coats, as desired.

Abstract: Abrasive articles are provided having at least one of a backing material saturated with a saturant, a barrier coat, a make coat, a size coat layer or combinations thereof wherein the saturant and layers consisting essentially of 100% solids radiation-cured resin of one or more vinyl ether monomers and/or oligomers.

Abstract: An abrasive article is provided that includes a bond system formed from a binder precursor and about 15% by weight or less of a wax-containing modifier. An abrasive article that includes the bond system exhibits an increase of workpiece surface abraded in a Woodsanding Normal Force Test as compared to an abrasive article including a bond system formed from a composition containing substantially no wax-containing modifier.

Abstract: Organic compounds having at least one ethylenically-unsaturated group are described, the organic compounds being suitable for use in coatable compositions as reactive diluents; compounds of the invention preferably have a divalent organic linking moiety devoid of reactive groups other than optional ethylenically-unsaturated groups, and a polar organic moiety and are particularly adept in solubilizing aminoplast resins having radiation-curable pendant groups.

Abstract: Organic compounds having at least one ethylenically-unsaturated group are described, the organic compounds being suitable for use in coatable compositions as reactive diluents; compounds of the invention preferably have a divalent organic linking moiety devoid of reactive groups other than optional ethylenically-unsaturated groups, and a polar organic moiety and are particularly adept in solubilizing aminoplast resins having radiation-curable pendant groups.

Abstract: Organic compounds having at least one ethylenically-unsaturated group are described, the organic compounds being suitable for use in coatable compositions as reactive diluents; compounds of the invention preferably have a divalent organic linking moiety devoid of reactive groups other than optional ethylenically-unsaturated groups, and a polar organic moiety and are particularly adept in solubilizing aminoplast resins having radiation-curable pendant groups.

Abstract: Organic compounds having at least one ethylenically-unsaturated group are described, the organic compounds being suitable for use in coatable compositions as reactive diluents; compounds of the invention preferably have a divalent organic linking moiety devoid of reactive groups other than optional ethylenically-unsaturated groups, and a polar organic moiety and are particularly adept in solubilizing aminoplast resins having radiation-curable pendant groups.

Abstract: Abrasive articles made using a coatable, addition polymerizable binder precursor composition are described, as well as methods of making same. The compositions comprise a reactive diluent compound and preferably an addition polymerizable resin, the reactive diluent being an organic compound selected to be especially effective in solubilizing aminoplast resins.

Abstract: An open low-density abrasive article comprising in combination:(a) a lofty, open, nonwoven three-dimensional fibrous web formed of a plurality of interentangled randomly-extending polyamide staple fibers including points of intersection and contact between the fibers, the points of intersection and contact between the fibers being bonded together to form a three-dimensionally integrated structure throughout the web, wherein the fibers comprise surfaces and a fiber tenacity of less than 5 g/denier; (b) abrasive particles dispersed throughout the web and securely adhered to the surfaces of the fibers; and (c) resinous material dispersed throughout the web comprising (i) a hard phenolic resin formed as a cured product of a phenolic resin precursor distributed throughout the web and in contact with the fibers, and (ii) a modifier component of the type and in an amount effective to substantially prevent chemical degradation of the fibers while in contact with the phenolic resin precursor.

Abstract: Abrasive articles made using a coatable, addition polymerizable binder precursor composition are described, as well as methods of making same. The compositions comprise a reactive diluent compound and preferably an addition polymerizable resin, the reactive diluent being an organic compound selected to be especially effective in solubilizing aminoplast resins.

Abstract: Endless coated abrasive articles having a splice. In general, the coated abrasive articles comprise a backing having abrasive grains bonded thereto by one or more layers of binder. This invention also provides a method of making the splice by using radiation curable adhesives, e.g., acrylated urethanes, and radiation energy to cure the adhesives. The radiation curable splice adhesive essentially solvent-free. Consequently, the time required for the solvent to flash off is eliminated and solvent removal is no longer an environmental concern. By utilizing a source of radiation energy, the splice adhesive can be solidified in less than one minute. Because the splice adhesive is fully solidified, coated abrasive belts can be packaged immediately after the splice is formed.

Abstract: Organic compounds having at least one ethylenically-unsaturated group are described, the organic compounds being suitable for use in coatable compositions as reactive diluents; compounds of the invention preferably have a divalent organic linking moiety devoid of reactive groups other than optional ethylenically-unsaturated groups, and a polar organic moiety and are particularly adept in solubilizing aminoplast resins having radiation-curable pendant groups.

Abstract: The invention relates to an abrasive article comprising:(a) a plurality of abrasive grains; and(b) at least one binder for the abrasive grains,wherein the binder comprises a cured epoxy resin containing a polycyclic aryl, polycyclic alkyl, or cycloalkyl structure. The abrasive articles can comprise bonded, non-woven or coated abrasive articles.

Abstract: A method for preparing a coated abrasive article wherein the a plurality of abrasive grains are applied to a make coat such that the abrasive grains are substantially a mono-layer. The make coat precursor is a pressure-sensitive adhesive-like or pressure-sensitive adhesive. The make coat precursor is partially cured to approximate a pressure-sensitive adhesive-like layer or when fully cured is a pressure-sensitive adhesive. The make coat precursor has sufficient "tack" to hold the abrasive grains during the application and curing of the size coat, resulting in a substantially monolayer of abrasive grains.

Abstract: The present invention relates to an abrasive article comprising:(a) a flexible substrate having a front side and a back side;(b) at least one layer of abrasive grains bonded to said front side of said substrate by means of a make coat;(c) optionally one or more additional coats selected from the group consisting of a size coat, a supersize coat, a saturant coat, a presize coat, and a backsize coat;wherein at least one of said make, size supersize, saturant, presize, and backsize coats comprises a maleimide binder. The invention also relates to a method of making the abrasive articles.

Abstract: A method for preparing a coated abrasive article wherein the a plurality of abrasive grains are applied to a make coat such that the abrasive grains are substantially a mono-layer. The make coat precursor is a pressure-sensitive adhesive-like or pressure-sensitive adhesive. The make coat precursor is partially cured to approximate a pressure-sensitive adhesive-like layer or when fully cured is a pressure-sensitive adhesive. The make coat precursor has sufficient "tack" to hold the abrasive grains during the application and curing of the size coat, resulting in a substantially monolayer of abrasive grains.

Abstract: Abrasive products comprising abrasive grains bonded together or bonded to a backing by means of a binder compressing an oligomeric aminoplast resin having on average at least one pendant .alpha.,.beta.-unsaturated carbonyl group per oligomeric unit. The oligomeric aminoplast resins polymerize via free radical polymerization at the site of the .alpha.,.beta.-unsaturation. Polymerization is initiated by a source of free radicals. The source of free radicals can be generated by electron beam radiation or by an appropriate curing agent or initiator upon exposure to heat or radiation energy. The coated abrasive of this invention demonstrates improved grinding performance under severe conditions as compared with coated abrasives comprising radiation curable resins heretofore known.

Abstract: An abrasive product comprising abrasive grains bonded together or bonded to at least one major surface of a backing sheet, by a binder formed from a precursor comprising an aminoplast resin having on average at least 1.1 pendant .alpha.,.beta.-unsaturated carbonyl groups per molecule. The binder is formed by curing the precursor at the .alpha.,.beta.-unsaturated site of the carbonyl group, by radiation energy or by heat, in the presence of an appropriate initiator system. The aminoplast resin can also contain pendant amino or hydroxy functional groups, which allow polymerization with condensation curable resins, such as phenolic, melamine, urea, urethane, and furfural resins. Polymerization at the unsaturated site of .alpha.,.beta.-unsaturated carbonyl group can be effected either by radiation energy or by heat, and curing at the sites of the amino or hydroxy functional group can be subsequently effected by heat.