Abstract: A method and apparatus for maintaining color consistency includes varying a sampling interval to balance the benefit of xerographic process controls regulation with the cost of sampling. The request to sample is triggered by external indicators (area coverage, carrier age, relative humidity, temperature, etc.). Before the developed mass is expected to go out of range because of the external indicators, a patch measurement is made and the system is controlled back towards its desired set-point.

Abstract: A method and apparatus for automatically adjusting nip width based on a scanned nip print image on ultraviolet (UV)-sensitive media in an image production device is disclosed. The method may include receiving a signal to generate a nip print, automatically inserting a sheet of UV-sensitive media into a fuser nip in the image production device, pausing the sheet of UV-sensitive media in the fuser nip for a predetermined time period, illuminating the UV-sensitive media with ultraviolet light to generate a nip print, scanning the generated nip print, determining if a nip width adjustment is required based on the scanned nip print, and if it is determined that a nip width adjustment is required based on the scanned nip print, adjusting the nip width using a nip width adjustment device.

Abstract: A method for compensating a charge retentive imaging surface for a photoreceptor in a toner image processing machine, the surface including a plurality of panels, each panel including a document printing zone (DPZ) and an interdocument zone (IDZ), and the machine including at least one specially programmed computer, at least one sensor, and charging members for charging the surface, including: measuring for each panel, using the sensor, first density values for a plurality of points in the DPZ, the DPZ in a printing region of the photoreceptor; measuring for each panel, using the sensor, a second density value for the IDZ; determining for each IDZ, using a processor in the computer, a respective compensated IDZ density value; and modifying operation of the charging members according to the compensated IDZ density values, such that the first density values for said each panel are substantially centered with a desired density value.

Abstract: A method and apparatus for maintaining color consistency includes varying a sampling interval to balance the benefit of xerographic process controls regulation with the cost of sampling. The request to sample is triggered by external indicators (area coverage, carrier age, relative humidity, temperature, etc.). Before the developed mass is expected to go out of range because of the external indicators, a patch measurement is made and the system is controlled back towards its desired set-point.

Abstract: Systems and methods apply active feedback via a repetitive controller to compensate for periodic disturbances applied by recording media to a movable image carrier having a controlled velocity. The compensation parameters of the repetitive controller, once the error signal of the feedback converges to zero, can be stored with one or more characteristics of the print job or the recording media used for the print job. When other print jobs are received having the same one or more characteristics, the stored, converged compensation parameters can be retrieved, reducing the time to convergence of the systems and methods.

Abstract: A method and apparatus for automatically adjusting nip width based on a scanned nip print image on ultraviolet (UV)-sensitive media in an image production device is disclosed. The method may include receiving a signal to generate a nip print, automatically inserting a sheet of UV-sensitive media into a fuser nip in the image production device, pausing the sheet of UV-sensitive media in the fuser nip for a predetermined time period, illuminating the UV-sensitive media with ultraviolet light to generate a nip print, scanning the generated nip print, determining if a nip width adjustment is required based on the scanned nip print, and if it is determined that a nip width adjustment is required based on the scanned nip print, adjusting the nip width using a nip width adjustment device.

Abstract: A method for identifying transfer efficiency in a xerographic print engine utilizes customer images, thereby avoiding the use of specialized images and the corresponding loss of productivity and paper waste. The method includes electronically sensing a two-dimensional residual mass structure on a substantial portion of a substrate surface within the xerographic print engine after image transfer, analyzing the two-dimensional structure using signal and/or image processing techniques, and determining the transfer efficiency, based on the sensed two-dimensional residual mass structure by applying the following functional equation form or variant: sensor_response=[(1?Mxfer—efficiency)*MpixelCnt]+[(1?Yxfer—efficiency)*YpixelCnt]+[(1?Cxfer—efficiency)*CpixelCnt]+[(1?Kxfer—efficiency)*KpixelCnt].

Abstract: A Hybrid Scavengeless Development electrophotographic printing system is provided wherein the electrode wires contain carbon nanotube yarn. The use of carbon nanotube yarn alleviates the problem of fundamental strobing image defects, because the electrodes made from the carbon nanotube yarn can be put at a higher tension to density set point, and thereby achieve fundamental resonance frequencies larger than that obtainable from steel. Additionally the yarn's strength is sufficient to withstand the typical forces it is subjected to in a Hybrid Scavengeless Development environment.

Abstract: A method and apparatus for sensor calibration to obtain transfer efficiency measurements in a reprographic device from a pair of optical toner mass sensors, one located before and one located after transfer. Individual sensors differ (mounting variation, electrical component variation, etc.) in their response to a common sample. Because of low mass levels in transfer efficiency measurements it is essential to reduce sensor to sensor differences. Disclosed is a method of calibrating the sensors to each other by utilizing each sensor's response to at least two identical mass levels. Actual mass levels do not need to be known (except for the zero mass which is easy to ensure) and the individual sensor sensitivities do not need to be known since the ratio of responses yields the necessary sensor characterization. This method does not require unique calibrations among sensors and results in a more accurate and precise measurement of transfer efficiency.

Abstract: An adaptive approach is described that maximizes xerographic transfer efficiency, i.e. minimizes post toner image transfer residual mass, in response to changes in operational conditions, variations in material, and/or changes in other factors that may otherwise adversely affect xerographic transfer efficiency. The described approach may be used during a set up phase, or startup phase, of a xerographic system to determine an initial transfer field that provides a desired level of toner image transfer efficiency. The described approach may also be used in real time to dynamically adjust a transfer field to maintain a desired level of transfer efficiency. The described approach allows optimal toner image transfer efficiency to be achieved despite changes in the operational environments, and/or changes in the materials, e.g., paper, toner, etc., being processed.

Abstract: According to aspects of the embodiments, there is provided methods of optimizing contact forces between transfer and photoreceptor belts in image forming devices. The method acquires initial and operational set point data for the photoreceptor and transfer belt at different stages of engagement. Yaw motion is applied to reduce any misalignment between the belts based on the acquired data. A processor is used to determine misalignment between the photoreceptor belt and the transfer belt, and an actuator can be used to apply yaw motion. The yaw motion can return the transfer belt and the photoreceptor belt to their initial set position, or return a steering subsystem actuator to its setting prior to engagement of the belts. Set point data can be from the respective transfer steering subsystem for the photoreceptor and the transfer belts.

Abstract: A method of monitoring one or more patches in an image-processing device comprised of photoreceptor, a controller, and a sensor, includes obtaining specular readings and diffuse readings from the one or more patches and computing values received from the readings. In addition, the one or more patches are from about 0.1 mm to equal or less than the field of view of the sensor where each patch size, location, and approximate value is known; and an analysis of variance (ANOVA) is automatically conducted from the known size, location, and approximate value of each patch.

Abstract: A method and apparatus for sensor calibration and signal processing to obtain transfer efficiency measurements in a reprographic device from a pair of reflective toner area coverage (mass) sensors, one located before transfer and the other located after. The same mass is passed under both sensors and the ratio of responses yields the necessary sensor characterization.

Abstract: According to aspects of the embodiments, there is provided methods of optimizing contact forces between transfer and photoreceptor belts in image forming devices. The method acquires initial and operational set point data for the photoreceptor and transfer belt at different stages of engagement. Yaw motion is applied to reduce any misalignment between the belts based on the acquired data. A processor is used to determine misalignment between the photoreceptor belt and the transfer belt, and an actuator can be used to apply yaw motion. The yaw motion can return the transfer belt and the photoreceptor belt to their initial set position, or return a steering subsystem actuator to its setting prior to engagement of the belts. Set point data can be from the respective transfer steering subsystem for the photoreceptor and the transfer belts.

Abstract: A Hybrid Scavengeless Development electrophotographic printing system is provided wherein the electrode wires contain carbon nanotube yarn. The use of carbon nanotube yarn alleviates the problem of fundamental strobing image defects, because the electrodes made from the carbon nanotube yarn can be put at a higher tension to density set point, and thereby achieve fundamental resonance frequencies larger than that obtainable from steel. Additionally the yarn's strength is sufficient to withstand the typical forces it is subjected to in a Hybrid Scavengeless Development environment.

Abstract: A method for identifying transfer efficiency in a xerographic print engine utilizes customer images, thereby avoiding the use of specialized images and the corresponding loss of productivity and paper waste. The method includes electronically sensing a two-dimensional residual mass structure on a substantial portion of a substrate surface within the xerographic print engine after image transfer, analyzing the two-dimensional structure using signal and/or image processing techniques, and determining the transfer efficiency, based on the sensed two-dimensional residual mass structure by applying the following functional equation form or variant: sensor_response=[(1?Mxfer—efficiency)*MpixelCnt]+[(1?Yxfer—efficiency)*YpixelCnt]+[(1?Cxfer—efficiency)*CpixelCnt]+[(1?Kxfer—efficiency)*KpixelCnt].

Abstract: A method and apparatus for implementing statistical process control (SPC) in a printing environment to address errant reads of control sensors is provided. The system uses SPC, in systems having feedback control based on control sensor data, to identify errant reads and ensure that such errant reads are not used in the applicable feedback loop. Unnecessary reaction to the errant reads is thus avoided.

Abstract: A method of adjusting cycle-up criteria of a device based on estimated noise levels, including obtaining a current estimated noise level, adjusting the cycle-up criteria according to the estimated noise level, comparing at least one signal, from which the noise level is estimated, with at least one target value, calculating the difference between the signal and the at least one target value, calculating the calculated difference between the signal and the at least one target value with the adjusted cycle-up criteria; and initiating a print job if the calculated difference falls within the adjusted cycle-up criteria.

Abstract: In accordance with one aspect of the present exemplary embodiment, a system determines the amount of toner on a photo receptor in a xerographic operation. A photo receptor is charged in one or more locations to create an image. A developer places a patch of a predetermined amount of toner onto the one or more charge locations of the photo receptor. A light emitting diode projects light onto the photo receptor, wherein the intensity of the light varies based on the voltage provided to the LED. An optical reflective sensor measures the reflectance of the toner placed on the photo receptor, the amount of reflectance of the toner is related in a known way to the intensity of the LED.

Abstract: A system changes the setpoint of a digital reprographic system in response to the local image content by utilizing tag data that contains information identifying the image content type of a corresponding image data pixel. The system modifies the reproduction characteristics of the output to accommodate the diverse image content types by simultaneously controlling the overall tone reproduction curve of the system on a pixel-by-pixel basis.