Abstract: Apparatus and methods are disclosed for bonding first and second grommet portions positioned on opposite sides of a sheet by means of localized heat and pressure applied to the first and second grommet portions. Heat and pressure may be applied by first and second pedestals positioned facing the first and second grommet portions. A registration post may secure to the first pedestal and extend through apertures in the grommet portions and sheet. The second pedestal may define an aperture for receiving the registration post. The registration post may be resiliently mounted to the first pedestal and be depressible into the first pedestal. The first and second grommet portions may have a lower melting temperature than the sheet and may bond to one another through an aperture defined by the sheet.

Abstract: A padding system may be advantageously modular in terms of size and shape, easily removable and replaceable, and comfortable and secure while maintaining an aesthetically neat and trim look. In one embodiment, the padding system includes an inner pad coupled to an outer shell with a portion of an apparel article positioned between, The apparel may include openings to allow a direct connection between the inner pad and outer shell or fasteners may be attached to the apparel for removably engaging with one or both of the inner pad and outer shell. The inner pad may be received in a pocket, which may extend inward or outward.

Abstract: A padding system may be advantageously modular in terms of size and shape, easily removable and replaceable, and comfortable and secure while maintaining an aesthetically neat and trim look. In one embodiment, the padding system includes an inner pad coupled to an outer shell with a portion of an apparel article positioned between, The apparel may include openings to allow a direct connection between the inner pad and outer shell or fasteners may be attached to the apparel for removably engaging with one or both of the inner pad and outer shell. The inner pad may be received in a pocket, which may extend inward or outward.