Abstract: A front end conveyor include a lower deck having a plurality of lower sheet supports, an upstream upper deck having an upstream end at the upstream end of the front end conveyor, a downstream end and a plurality of first upper sheet guides and a downstream upper deck having an upstream end, a downstream end at the downstream end of the front end conveyor, and a plurality of second upper sheet guides. The lower sheet supports and the upper sheet guides define a sheet transport path for moving sheets of material though the conveyor. The downstream end of the upstream upper deck and the upstream end of the downstream upper deck are independently pivotably mounted to the frame such that the upstream end of the upstream upper deck and the downstream end of the downstream upper deck shiftable toward and away from the lower deck.

Abstract: An air knife includes a tubular housing having first and second longitudinally spaced ends, a side wall, an interior, and an aperture configured to be connected to a source of pressurized air. The side wall includes at least one opening, and a nozzle is mounted at the at least one opening, the nozzle including a nozzle inlet in fluid communication with the at least one opening, a nozzle outlet spaced from the nozzle inlet, and a nozzle interior. A plurality of baffles are located in the nozzle interior, each of the baffles having a first end at the nozzle inlet and a second end at the nozzle outlet, and the second end of each of the baffles is longitudinally offset from the first end of each of the baffles.

Abstract: A load former includes a frame, a loading zone bounded on a first end by a stop wall having a stop surface lying in a plane and a rear wall at a rear side of the frame, and a cookie sheet slidably supported by the frame for travel along a path perpendicular to the plane. The path includes portions on first and second sides of the plane, and a portion of the cookie sheet in the second portion of the path defines a bottom of the loading zone. A platform extends over the first portion of the path, and a top wall is vertically spaced from the platform to define a storage space between the top wall and the platform. The storage space has a front opening so that it is accessible from the front of the load former.

Abstract: An upper conveyor deck includes a plurality of belts each supported by an upstream end pulley and a downstream end pulley which belts are configured to be driven along a closed path having an interior such that a lower run of each of the belts travels in a downstream direction and an upper run of the each of the belt travels in an upstream direction. A first diversion pulley in the interior of at least one of the belts contacts the lower run of that belt, and a diversion guide outside the interior of the belt contacts the belt downstream from the first diversion pulley. A deflecting device at the first diversion pulley is configured to prevent scrap material from becoming pinched between the belt and the first diversion pulley.

Abstract: A load former includes a frame, a loading zone bounded on a first end by a stop wall having a stop surface lying in a plane and a rear wall at a rear side of the frame, and a cookie sheet slidably supported by the frame for travel along a path perpendicular to the plane. The path includes portions on first and second sides of the plane, and a portion of the cookie sheet in the second portion of the path defines a bottom of the loading zone. A platform extends over the first portion of the path, and a top wall is vertically spaced from the platform to define a storage space between the top wall and the platform. The storage space has a front opening so that it is accessible from the front of the load former.

Abstract: A bundle breaker includes upstream and downstream breaking supports, platens over the breaking supports and actuators for moving the platens toward and away from the breaking supports. Each of the platens includes a plurality of air bladders each having a bottom contact surface facing one of the breaking supports. The actuators move the platens to selectively clamp a log between the bottom contact surfaces of the air bladders and the breaking supports. A third actuator shifts an input end of the downstream breaking support relative to an output end of the upstream breaking support from a first position to a second position to break a first portion of the log from a second portion of the log.

Abstract: A conveyor includes a frame, a carriage supported by the frame for sliding movement in a longitudinal direction, a lower conveyor deck supported by the frame and an upper deck. The lower deck has a plurality of contact elements, which may be wheels, for supporting sheets of material moving through the conveyor. The upper deck includes a rear portion having a plurality of longitudinally extending transversely spaced first belts each supported by a plurality of first pulleys and a front portion including a plurality of longitudinally extending transversely spaced second belts each supported a plurality of second pulleys. The plurality of second pulleys includes a first second pulley and a second second pulley that are supported by the carriage for movement with the carriage relative to the frame.

Abstract: A conveyor configured to transport sheets along a transport path from an input end to a discharge end includes a main frame, an upper conveyor deck supported by the main frame and having a plurality of belts and a lower conveyor deck supported by the main frame and having a plurality of wheels. The transport path is defined by the contact surfaces of the plurality of belts in the first contact region and the contact surfaces of the plurality of wheels in the second contact region, and the conveyor is configured such that the sheets make direct contact with the contact surfaces of the plurality of belts and make direct contact with the contact surfaces of the plurality of wheels when the sheets move along the transport path. The wheels are shiftable in the third direction relative to the belts and relative to the main frame.

Abstract: A diverter conveyor includes a main conveyor having an upper deck and a lower deck, the upper deck including a plurality of belts, and the lower deck including a plurality of contact elements such as wheels. A plurality of paddles is mounted downstream of an entrance end of the conveyor and an actuator is configured to shift the plurality of paddles from a first position outside a sheet transport path to a second position extending into the sheet transport path such that the plurality of paddles in the second position diverts sheets from the main transport path into a diverted path and onto a rejection support.

Abstract: A lockout device for selectively blocking linear movement of a movable frame member relative to a fixed frame member includes a lock tab pivotably mountable to the fixed frame member and having a contact surface configured to slidably engage a slide surface of the movable frame member when the lock tab has a first orientation, the movable frame member including a stop surface at one end of the slide surface, a holder for releasably holding the lock tab in a second orientation with the contact surface spaced from the slide surface, and a body mountable to the movable frame member and configured such that movement of the movable frame member in a first direction causes the body pivot the lock tab into the second orientation and movement of the movable member in a second direction causes the body to pivot the lock tab into the first orientation.

Abstract: A bundle breaker including first and second platen assemblies mounted above upstream and downstream breaking supports with first and second actuators for moving the platen assemblies toward and away from the breaking supports and a third actuator for moving the downstream breaking support to perform a breaking operation. The first platen assembly and/or the second platen assembly each includes an upper platen assembly and a lower platen assembly supported by the upper platen assembly, the upper platen assembly including an upper platen and a support for the upper platen and the lower platen assembly including a lower platen supported for movement relative to the upper platen in the vertical direction and relative to the upper platen in the longitudinal direction.

Abstract: A bundle breaker has upstream and downstream breaking supports each having an input end and an output end. A first platen is located above the upstream breaking support, and a second platen is located above the downstream breaking support, and each platen has an actuator for moving the respective platen toward and away from the breaking supports to selectively clamp a log between the platens and the breaking supports. A third actuator is configured to apply a shifting force to the downstream breaking support to shift the input end of the downstream breaking support relative to the output end of the upstream breaking support from a first position toward a second position to break the second portion of the log from the first portion of the log. The first actuator and/or the second actuator and/or the third actuator includes at least one servo motor.

Abstract: A front end conveyor includes a frame having a first side and a second side, a lower deck having a plurality of sheet supports and an upper deck having a plurality of sheet guides. Upper portions of the sheet supports lie in a first plane. The plurality of sheet supports and the plurality of sheet guides define therebetween a sheet transport path for moving sheets in a sheet transport direction toward the downstream end of the front end conveyor, and the front end system includes at least one blower directed at the sheet transport path and configured to dislodge scrap material from the sheets.

Abstract: A front end conveyor includes a frame having a first side and a second side, a lower deck including a plurality of sheet supports and an upper deck including a plurality of sheet guides. Upper portions of the sheet supports lie in a first plane, and the plurality of sheet supports and the plurality of sheet guides define therebetween a sheet transport path for moving sheets in a sheet transport direction toward the downstream end of the front end conveyor. At least one helical brush is positioned at the sheet transport path and is configured to engage scrap material on the plurality of sheets. The conveyor also includes a drive configured to rotate the helical brush.

Abstract: A front end conveyor has an upstream end and a downstream end, a lower deck including a plurality of primary sheet supports and an upper deck including a plurality of sheet guides. Upper portions of the primary sheet supports lie in a first plane and the sheet supports and sheet guides define a sheet transport path for moving sheets in a sheet transport direction. A pivotable sheet support extends from an upstream end of the lower deck and has at least one surface lying in a second plane. The pivotable sheet support is pivotable from a first position in which the second plane forms a first angle with the first plane and a second position in which the second plane forms a second angle with the first plane, the second angle being different than the first angle.

Abstract: A front end conveyor includes a frame having a first side and a second side, a lower deck and an upper deck. The lower deck includes a plurality of sheet supports, and upper portions of the sheet supports lie in a first plane. The upper deck includes a plurality of sheet guides, and the plurality of sheet supports and the plurality of sheet guides define therebetween a sheet transport path for moving sheets in a sheet transport direction toward the downstream end of the front end conveyor. A transverse scrap conveyor is mounted below the lower deck to carry scrap in a direction perpendicular to the sheet transport direction. The transverse scrap conveyor is secured to and supported by the frame such that the transverse scrap conveyor is movable with the frame as a unit.

Abstract: A front end conveyor includes a frame having a first side and a second side, a lower deck and an upper deck. The lower deck includes a plurality of sheet supports, and upper portions of the sheet supports lie in a first plane. The upper deck includes a plurality of sheet guides that define with the sheet supports a sheet transport path through the front end conveyor. A chad wall extends transversely to the sheet transport direction and has a top edge located below the sheet transport path and a front surface facing in the upstream direction and a plurality of fingers projecting from the front surface in the upstream direction. The top edge of the chad wall is positioned relative to the sheet transport path such that hanging chads depending from the sheets will impact the chad wall.

Abstract: A front end conveyor include a lower deck having a plurality of lower sheet supports, an upstream upper deck having an upstream end at the upstream end of the front end conveyor, a downstream end and a plurality of first upper sheet guides and a downstream upper deck having an upstream end, a downstream end at the downstream end of the front end conveyor, and a plurality of second upper sheet guides. The lower sheet supports and the upper sheet guides define a sheet transport path for moving sheets of material though the conveyor. The downstream end of the upstream upper deck and the upstream end of the downstream upper deck are independently pivotably mounted to the frame such that the upstream end of the upstream upper deck and the downstream end of the downstream upper deck shiftable toward and away from the lower deck.

Abstract: A conveyor includes first and second support shafts and at least one belt supported between the first and second support shafts that has an upper load-carrying portion and a lower return portion. A first gear is connected to the first support shaft, a second gear is connected to the second support shaft and a drive chain or belt is supported by the first and second gears and has an upper run and a lower run. The upper run includes a tension control device for maintaining a tension on the upper run and the lower run includes an arrangement for displacing a portion of the lower run in order to rotate the first gear in a first direction and the second gear in a second direction opposite the first direction to increase a tension of the upper load carrying portion of the at least one belt. Also an associated method.

Abstract: A bundle breaker includes an upstream breaking section and a downstream breaking section and a platen over each breaking section for clamping a log to the respective breaking section. First and second actuators are configured to move the first and second platens, and a third actuator is configured to move the downstream breaking section relative to the upstream breaking section to break a bundle from a log. An input conveyor is located at the input end of the upstream breaking section and has a first portion that is foldable relative to a second portion to create a gap in the bundle breaker through which a worker can pass.